Metal crack repair method

A technology for cracks and metals, which is applied in the field of laser shock strengthening and microcapsule adhesives to repair metal cracks. It can solve the problem that the ability of the sprayed layer to bear the contact stress is not high, the crack gap cannot be fully filled, and the surface thickness of the base material increases. To achieve the effects of preventing crack propagation and the generation of new cracks in the surrounding area, surface grain refinement, and residual stress enhancement

Inactive Publication Date: 2015-10-07
JIANGSU UNIV
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Problems solved by technology

[0003] Most of the industrial parts are made of metal materials. Metal alloy parts are prone to cracks due to wear, impact, fatigue and other effects during work, resulting in scrapped materials. Repair technology is used to repair parts with crack defects and prolong their life. The service life can obtain considerable economic benefits; the current crack repair methods include manual arc welding, submerged arc welding, vibration surfacing, chrome plating, metal spraying, metal bonding, etc., among which manual arc welding, submerged arc welding, vibration surfacing Welding is suitable for repairing deep and wide metal damage. The welding effect is not ideal for narrow and shallow metal surface cracks. The welding part is often higher than the surface of the metal substrate, and it will cause thermal damage to the area around the weld; chrome plating and Metal spraying will cause the surface thickness of the base material to increase, which exceeds the work design requirements, and the ability of chrome plating and spray coa

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Embodiment Construction

[0025] The specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.

[0026] The sample base material used in this example is 316L stainless steel, and its geometric size is 100mm×50mm×10mm. An irregular crack groove with a width of 0.4mm, a depth of 0.7mm and a length of 10mm is cut in the middle part with a wire.

[0027] A kind of example using above-mentioned processing method to repair sample, its steps are:

[0028] (1) According to relevant research, the maximum impact depth H of laser shock strengthening in stainless steel is 0.8 mm. From the crack size, it can be known that h=0.7mm, a=0.4mm; satisfying the two conditions of 0

[0029] (2) Grind the surface of the substrate in the area around the crack of the metal damaged part to ensure that the surface of the substrate in the area around the crack is smooth after...

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Abstract

The present invention relates to the field of laser processing, particularly to a metal crack repair method. According to the present invention, mainly based on metal device surface cracks, a microcapsule adhesive is used to fill the crack, and then a laser shocking peening method is used to repair the metal surface crack, wherein a repair agent microcapsule and a curing agent microcapsule are completely mixed according to a volume ratio of 15:2 to prepare the microcapsule adhesive; when the laser shocking peening is performed on the metal crack filled with the microcapsule adhesive and the surrounding area, the capsule wall of the microcapsule adhesive is broken under the effect of the laser shocking wave pressure and the repair agent and the curing agent outflow so as to adhere the crack and achieve the ideal adhesion effect; with the laser shocking effect, the crack and the surrounding area are strengthened, the surface layer structure is compact, and the mechanical property is significantly improved so as to effectively prevent the crack diffusion and the generation of the new crack; and the dual effect is provided.

Description

technical field [0001] The method of the invention relates to the field of laser processing, in particular to a method for repairing metal cracks through the composite action of laser shock strengthening and microcapsule adhesive, which is suitable for repairing shallow scratches on the surface of machine tool guide rails, aviation key parts, and other metal parts. Injury and other micro-damage cracks. Background technique [0002] Laser shock peening (also called laser peening) is a new type of material surface strengthening technology, which uses the shock wave mechanical effect induced by strong laser to process materials, and has the characteristics of high pressure, high energy, ultrafast and ultrahigh strain rate, etc. The residual compressive stress layer can effectively eliminate the stress concentration inside the material and inhibit the initiation and expansion of cracks, and can significantly improve the fatigue life, corrosion resistance and wear resistance of m...

Claims

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Application Information

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IPC IPC(8): C21D10/00
Inventor 罗开玉刘波鲁金忠
Owner JIANGSU UNIV
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