Automatic injection-molding production system and intelligent production method

Abstract

The invention discloses an automatic injection-molding production system and an intelligent production method. The production system comprises a cloud server, a central control system, an automatic feeding and blanking system, injection molding devices, mechanical arms, a conveyer system, and a packaging device. The automatic feeding and blanking system, the injection molding devices, the mechanical arms, the conveyer system, the packaging device and the central control system are connected by a field bus. The central control system is used for receiving sensing data fed back by the automatic feeding and blanking system, the injection molding devices and the mechanical arms, sending the sensing data to the cloud server and performing optimization scheduling control on the corresponding devices. The cloud server is used for extracting and analyzing the sensing data sent by the central control system to form a corresponding data file, generating an optimization control decision of the corresponding devices, and sending the optimization control decision to the central control system. By adopting the system and the method of the invention, intelligent injection-molding production can be carried out, manual participation is greatly reduced, and the production efficiency is improved. The system and the method can be widely used in the industry of automatic injection-molding production.

Description

technical field [0001] The invention relates to the field of industrial production automation, in particular to an injection molding automatic production system and an intelligent production method. Background technique [0002] The injection molding process is to heat the polymer material to a certain temperature, then squeeze the molten polymer material into the mold cavity by external force and keep it for a period of time, and finally cool down and open the mold to take out the workpiece. The existing injection molding production methods have the following problems: 1. The production environment is harsh, for example, the workshop temperature is very high, the polymer material will emit odor during heating, and the injection molding equipment will generate large noise, etc. These harsh environments seriously affect people. 2. Most of the production process relies on manual operations, such as pick-up, product inspection, distribution, and packaging. On the one hand, manu...

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Problems solved by technology

The existing injection molding production methods have the following problems: 1. The production environment is harsh, for example, the workshop temperature is very high, the polymer material will emit odor during heating, and the injection molding equipment will generate large noise, etc. These harsh environments seriously affect people. 2. Most of the production process relies on manual operations, such as pick-up, product inspection, distribution, and packaging. On the one hand, manual operations are less safe and less efficient. On the other hand, with the decline of China's demographic dividend, The labor-intensive production mode no longer has advantages, leading to increased costs and low production efficiency in this production process; 3. Manufacturers only care about cost, efficiency and product quality, and do not make full use of various data in the production process Prediction, unable to carry out production line maintenance in time to reduce losses

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