Injection molding method for soft surface and stitch lines of automotive door interior trimming panel

A technology for injection molding and interior panels, which is applied to household components, household appliances, and other household appliances. It can solve the problems of poor dimensional stability, high defect rate, and high equipment cost, achieving strong dimensional stability, reducing defect rate, The effect of low equipment cost

Active Publication Date: 2015-12-30
QUANXING TOOLING EQUIP NANJING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The process is to high-pressure injection mold plastic products first, and then attach the skin to the surface of the product by means of vacuum forming machine or manual lamination. This method is difficult to achieve the effect of curved surface sewing
[0004] 2. Low-pressure integrated injection molding: Lay the purchased skin in the mold in advance (the skin has lines, but it is flat) and use low-pressure injection molding to make the plastic fit with the skin at the same time, and the actual sewing effect of the curved surface cannot be completed.
[0005] The disadvantages of the above two methods are: the process is too long, the operation is complicated, the defect rate is high, the dimensional stability is poor, the internal stress of the product is large, and deformation such as warping is easy to occur, and the cost of labor and equipment is high.
[0006] At the same time, the traditional sewing method has the following disadvantages: the sewing thread can only be added to the flat part after cutting, and cannot be sewn on the three-dimensional shape (curved surface, sharp corner part) after the single skin is formed, and the visual effect of simulation plus actual sewing

Method used

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  • Injection molding method for soft surface and stitch lines of automotive door interior trimming panel
  • Injection molding method for soft surface and stitch lines of automotive door interior trimming panel

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Embodiment Construction

[0029] The present invention will be further described below in conjunction with accompanying drawing:

[0030] The vacuum forming machine adopted in the present invention includes a male mold, a female mold, and vacuum forming equipment. The male mold is provided with tiny holes for vacuuming, and the female mold is provided with tiny holes for vacuuming, and has texture patterns required by customers. (Including sewing thread molding) The vacuum forming machine is divided into two parts, a. skin heating area, which contains heating rods, and the skin heating and drying area; b. vacuum forming area, where vacuum forming molds are placed, and the preforming area. These two areas carry out the drying and warming of the skin through the skin clamping frame and place the skin into the vacuum forming mold.

[0031] like figure 1 As shown, the 3D sewing machine used in the present invention includes a fixed seat, a mechanical arm, a sewing machine, a laser scanning head, and an a...

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PUM

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Abstract

The invention discloses an injection molding method for a soft surface and stitch lines of an automotive door interior trimming panel. The method comprises the following three steps: 1 surface premolding; 2 finishing adding of real stitch lines to complicated shapes of curved surfaces and the like through 3D stitching on the surface; and 3 carrying out injection molding through a low-pressure injection molding mold to finish the injected automotive interior with the surface with target grains and the stitch lines. Products produced by the injection molding method are uniform in size, can be seamlessly lapped with matched parts, and are high in size stability, relatively small in internal stress, and not easy to deform; the stitch lines can be added to the curved surfaces and complicated surfaces; and the model of the automotive door interior trimming panel is beautified.

Description

technical field [0001] The invention relates to a processing method of a car door trim panel, in particular to an assembly molding process for producing a skin and a base material of a car interior trim. Background technique [0002] In order to achieve comfort and aesthetic effect, automotive interior parts usually add soft skin with specific texture and stitching on the surface. At present, this process is divided into the following two methods: [0003] 1. High-pressure injection molding + bonding: Injection molded plates and purchased skin, and then bonded (the skin has lines, but it is flat). The process is to high-pressure injection mold plastic products first, and then attach the skin to the surface of the product by means of vacuum forming machine or manual lamination. This method is difficult to achieve the effect of curved surface sewing. [0004] 2. Low-pressure integrated injection molding: Lay the purchased skin in the mold in advance (the skin has lines, but i...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C45/14B29B11/00B29L31/58
CPCB29B11/00B29C45/1418B29C45/14688B29C2045/14237B29L2031/58
Inventor 赖定群
Owner QUANXING TOOLING EQUIP NANJING
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