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A let-off mechanism, a rapier loom including the let-off mechanism, and a control method

A warp let-off mechanism and warp let-off technology, applied in looms, textiles, textiles, and papermaking, can solve the problems of inconvenient installation and adjustment, large overall quality, and low production efficiency, so as to improve accuracy and stability, and avoid mutual Winding, the effect of improving accuracy

Active Publication Date: 2017-08-25
HANGZHOU HUASHUI FABRICS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Independent warping is performed on the warp yarns with too small tension. However, the warp let-off structure of the loom with double warp beams is very complicated at present, and the operation of the loom is not stable enough, and the tension between the two warp beams cannot be adjusted. Effective control with low production efficiency
[0005] The patent document with the application number 201310693628.X discloses a new double warp beam rapier loom, including a frame, a warp let-off mechanism, a weft beating mechanism, a drive system, and a winding mechanism. Wallboard, the rear of the let-off mechanism is provided with a heald frame mechanism, the first let-off beam is horizontally fixed on the warp beam seat, and the two ends of the second let-off beam are fixed on the fixing device independent of the frame. Two warp let-off beams are arranged in parallel below the first warp let-off beam by a fixed bracket independent of the frame, and the first warp let-off beam and the second warp let-off beam are driven by an independent drive system. The double warp beams of this technical scheme are placed up and down, although It can save a certain amount of space, but combined with the actual situation, there are a large number of warp threads wound on the warp beam, and its overall mass is very large. The installation of the upper warp beam is inconvenient, and there is no connection between the upper and lower warp beams. Mechanism and drive system, for the entire rapier loom, increase the cost of use, and the installation and adjustment between multiple sets of mechanism systems is inconvenient. In this technical solution, the setting of the upper and lower drive motors can easily affect the operation of the rapier loom Stability. Although a series of means have been added to the technical solution to control stability, this virtually increases the complexity of the overall structure and installation cost, and is not conducive to adjustment. In summary, there is room for improvement in the existing technology place

Method used

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  • A let-off mechanism, a rapier loom including the let-off mechanism, and a control method
  • A let-off mechanism, a rapier loom including the let-off mechanism, and a control method
  • A let-off mechanism, a rapier loom including the let-off mechanism, and a control method

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Experimental program
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Effect test

Embodiment 1

[0046] refer to Figure 2 to Figure 10 The present invention will be further described.

[0047] A warp let-off mechanism, comprising a controller 4 and at least two sets of warp let-off assemblies 6. In this embodiment, two sets of warp let-off assemblies 6 are selected, and the two sets of warp let-off assemblies 6 are arranged side by side in parallel. The warp assembly 6 all includes a warp let-off roller 11, a back beam 12, a dowel bar 13, left and right wall panels 10, and a tension detection unit 14, and the warp let-off roller 11, back beam 12, and dowel bar 13 are all fixed between the left and right wall panels 10 and Be arranged parallel to each other, when let-off, warp yarn 8 breaks away from the let-off roller 11 and passes through back rest 12 and dowel bar 13 successively, as Figure 8 As shown, the tension detection unit 14 includes a tension sensor 142 located on the dowel bar 13 and a tension spring 141 located at both ends of the dowel bar 13. One end of t...

Embodiment approach 1

[0049] Embodiment 1: A drive motor 9 is placed between two sets of let-off assemblies 6, the let-off assemblies 6 are divided into first and second let-off assemblies 6, and a speed changer is placed between the drive motor 9 and the first let-off assemblies 6. Box 51, one end of the drive motor 9 is connected to the gearbox 51 through a linkage rod 522, and the other end of the drive motor 9 is directly connected to the let-off roller 11 of the second let-off assembly 6 through a bevel gear set 521. The gearbox 51 and The let-off shafts on the first let-off assembly 6 are connected in transmission through a linkage rod 522 and a bevel gear set 521 .

Embodiment approach 2

[0050] Embodiment 2: A drive motor 9 is placed between two sets of let-off assemblies 6, and the let-off assemblies 6 are divided into first and second let-off assemblies 6. Between the drive motor 9 and the first let-off assembly 6 and the second let-off assembly A gearbox 51 is placed between the warp components 6, and the two ends of the drive motor 9 are respectively connected to two gearboxes 51 and connected through a linkage rod 522. The gearbox 51 and the warp let-off roller 11 are connected through a linkage rod 522 and a bevel gear set 521. Make the transmission connection.

[0051] Mode 1 and Mode 2 can both achieve the adjustment effect. Compared with Mode 1 and Mode 2, another gearbox 51 is needed, which saves cost, but the transmission ratio adjustment will also be limited accordingly. Considering the convenience of adjustment, Mode 2 is selected.

[0052] Such as Figure 9 As shown, the surface of each dowel bar 13 is provided with several grooves 131, the groo...

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Abstract

The invention discloses a warp let-off mechanism, a rapier loom including the warp let-off mechanism and a control method. Compared with the individual control in the prior art, the connection between each warp let-off mechanism is strengthened. Transmission ratio, given a certain speed ratio between the let-off rollers, during the let-off process, the intermediate drive values ​​of the respective speeds of multiple let-off rollers are obtained through sensor detection and controller calculation, and the average value of the multiple intermediate drive values ​​is calculated Finally, controlling the speed change of the drive motor is beneficial to improve the accuracy and stability of the speed change. Since the direction of the speed change of each let-off roller is kept consistent, it is conducive to the trend of the warp tension change on each let-off roller to tend to be consistent. Through calculation The two steps of the intermediate drive value and the result drive value are beneficial to reduce the influence of the speed change of the drive motor on the instantaneous tension of the warp yarn, so as to ensure that the warp yarn tension is stable and tends to the preset value of the controller.

Description

technical field [0001] The invention relates to the field of textile equipment, more specifically, it relates to a warp yarn feeding equipment. Background technique [0002] The rapier loom is currently the most widely used shuttleless loom. In addition to the characteristics of high speed, high degree of automation, and high-efficiency production of the shuttleless loom, its positive weft insertion method has strong variety adaptability and can adapt to The weft insertion of various yarns, and the rapier loom also has obvious advantages in multi-color weft weaving, and can produce yarn-dyed products with up to 16 color weft yarns. As shuttleless looms replace shuttle looms, rapier looms will become the main production machine for woven fabrics. The rapier loom is composed of a warp beam, a warp let-off device, a working platform, a weft feeding device and a cloth winding device. The warp thread on the warp beam enters the working platform through the warp let-off device, a...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D03D49/10
Inventor 郭法水
Owner HANGZHOU HUASHUI FABRICS
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