Cut tobacco production batch homogenization evaluation method

An evaluation method and homogenization technology, applied to measuring devices, instruments, scientific instruments, etc., to reduce the amount of data and improve the accuracy of process control

Inactive Publication Date: 2016-02-03
CHINA TOBACCO HUNAN INDAL CORP
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Problems solved by technology

[0003] Aiming at the problems existing in the current traditional silk-making process, the purpose of the present invention is to provide a method that can effectively improve the accuracy, controllability and homogenization of the silk-making quality process control; Requirements, realize the transformation of traditional manual experience to intelligent and scientific, make full use of online monitoring and measurement equipment, scientifically and effectively process data, and determine evaluation indicators, methods, and standards through homogenization of silk-making batches, and improve the Timely analysis and improvement of silk-making process control level and online problems ensure the stability of sensory quality of products

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  • Cut tobacco production batch homogenization evaluation method
  • Cut tobacco production batch homogenization evaluation method
  • Cut tobacco production batch homogenization evaluation method

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Embodiment 1

[0083] The data processing and evaluation method of the present invention is as follows: in order to ensure that process parameters and quality indicators are within the standard range, process abnormalities can be found in time, and online collection and test data are fully utilized to establish a "batch shredded tobacco quality evaluation standard". Each batch of shredded tobacco produced is evaluated, and the batch evaluation index consists of three parts: key quality index, key control parameter index and off-line technical and economic index. Different evaluation methods are adopted according to the importance of the index. The evaluation methods include standard compliance, offset, and fluctuation, that is, data processing methods such as index batch mean, mean deviation, and standard deviation. Among them, the quality index consists of the moisture content of the export material, the temperature of the export material, and the accuracy of feeding and flavoring. The moist...

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Abstract

The invention discloses a cut tobacco production batch homogenization evaluation method. Production is carried out in multiple batches in the cut tobacco production process, and in the cut tobacco production process of a single batch, tobacco leaf material sequentially goes through the steps of hot-air tobacco leaf moistening, leaf flavoring, cutting, heating and moistening of cut tobacco, cut tobacco drying and cut tobacco aromatization; each on-line index datum of each step is first acquired on line; each off-line index datum is acquired by artificial sampling inspection; each acquired datum is inputted into a quality management information system for statistical analysis, and according to a statistical analysis result, each index related to each datum is evaluated to generate a corresponding single-batch evaluation index value; according to the single-batch evaluation index value generated in the cut tobacco production process of each single batch, the quality management information system automatically generates a whole-batch cut tobacco quality evaluation report, and according to the whole-batch cut tobacco quality evaluation report, a corresponding step improvement measure is taken. The method can effectively increase the accuracy, controllability and homogenization of cut tobacco production quality process control, and the implementation of the method does not require new inspection instruments and equipment to be added.

Description

technical field [0001] The invention relates to a method for precisely and homogenizing the quality of silk-making process, belonging to the technical field of silk-making. Background technique [0002] There are three major problems in the traditional silk-making process: first, there is a large amount of data online, but there is a lack of data utilization and processing analysis; second, there is no scientific and reasonable quality index that reflects fine and stable control and key process control for the control characteristics of each process. Parameter indicators, etc., failed to be discovered in a timely manner after the unstable control and non-compliance of standards occurred in a certain process; the third is that the data processing and analysis process is not clear. These problems lead to inaccurate quality monitoring in the silk-making process, lack of motivation for operators to improve the quality of silk-making products, and a series of problems such as lag...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N33/00
Inventor 李春秀伍政文谭英陈群英龙淑明盛毅
Owner CHINA TOBACCO HUNAN INDAL CORP
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