A detection method for tky tube nodes using phased array

A detection method and phased array technology, which is applied to the analysis of solids using sonic/ultrasonic/infrasonic waves, can solve the problems of large defect equivalent error, complex positioning, and difficulty in identifying reflected waves, reducing the probability of missed detection or misjudgment, The detection effect is good and the effect of overcoming blindness

Active Publication Date: 2018-07-10
青岛发现检验技术咨询有限公司
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the shear wave oblique probe is mainly used for the detection of pipe joint welds. Due to the single refraction angle of the sound beam, the primary and secondary sound waves cannot cover the welded joint area well, resulting in a large detection blind area. Different pipe joint welds The size of its blind zone cannot be effectively evaluated
In addition, conventional ultrasonic testing has been widely used in the field of marine engineering to detect internal defects of structures. The severity of defects can be judged by the A display provided by pulse reflection for internal defects of structures. , the detection surface, that is, the outer wall of the main branch pipe is a spatial geometric surface, the weld cross section, the dihedral angle and the groove angle are continuously changing, and the root gaps at different positions are also different. The characteristics have brought many technical problems to ultrasonic testing, among which the positioning of defects is the most complicated, and ultrasonic testing has problems such as difficult identification of reflected waves, complex defect positioning methods, cumbersome selection of probe refraction angles, and large defect equivalent errors, resulting in low positioning efficiency

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] Embodiment 1, a kind of detection method of TKY pipe node, the preparatory work before concrete implementation is as follows:

[0026] 1. The possibility of various defects should be taken into account when determining the application range of the inspection and selecting the scanning surface and scanning type, and make the sound beam as perpendicular as possible to the main defects of this type of welded joint structure.

[0027] 2. The selection of phased array probes, the detection frequency is generally 1MHZ---10MHZ, the number of chips in the phased array should be selected according to the thickness of the workpiece, and the number of chips for one excitation should not be less than 16 chips. When electronic scanning is used for longitudinal wave detection, the number of chips to be excited at one time shall not be less than 4 chips.

[0028] 3. Determination of the sensitivity of the range-amplitude curve. The sensitivity of the range-amplitude curve should be de...

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PUM

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Abstract

The invention discloses a method for detecting TKY pipe nodes by using a phased array, which comprises the steps of: step 1 cleaning the detection area of ​​the TKY pipe node to be detected; Mark the starting point and scanning direction; and draw a reference line on the scanning surface; step 3 smear coupling agent on the scanning surface; The node is detected; the coupling monitoring is turned on during the detection; step 5 displays the scanned data; step 6 evaluates the collected data and determines its validity. The invention detects the weld joint and draws the outline of the phased array probe and the sound beam line of the ultrasonic beam according to the size to realize the visualization effect of the sound beam coverage of the weld joint, which is helpful for the evaluation of the blind area of ​​the ultrasonic detection of the TKY pipe joint weld, thereby overcoming the relative Blindness in the setting of control array ultrasonic testing parameters.

Description

technical field [0001] The invention relates to the field of marine engineering detection, in particular to a detection method using a phased array TKY pipe node. Background technique [0002] TKY tube joints are the most important and common structural forms in space steel mesh structures. In the production process of ships, ocean engineering, bridges, steel structures and other industries, it is often necessary to use non-destructive testing methods to test their surfaces and interiors. That is to say, it uses the changes in the reaction to heat, sound, light, electricity, and magnetism caused by the abnormality or defect of the internal structure of the material to evaluate the abnormality and defect of the structure and the degree of harm. [0003] At present, the shear wave oblique probe is mainly used for the detection of pipe joint welds. Due to the single refraction angle of the sound beam, the primary and secondary sound waves cannot cover the welded joint area well...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G01N29/04
Inventor 及红超
Owner 青岛发现检验技术咨询有限公司
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