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Spinning method for ultra-high molecular weight polyethylene/black polyester staple fiber blending rough gray yarn

An ultra-high polymer, polyester staple fiber technology, applied in the direction of yarn, textile and paper making, can solve problems such as poor dyeing performance

Active Publication Date: 2016-03-02
NANTONG WEILUN TEXTILE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Purpose of the invention: In order to solve the gaps in the existing ultra-high molecular polyethylene staple fiber spinning technology and overcome the problems of poor dyeing performance, the present invention provides a spinning process for ultra-high molecular polyethylene / black polyester staple fiber blended hemp yarn. Yarn method, it is possible to spin all kinds of high-strength, wear-resistant and cotton-style hemp gray yarns with different gray levels, which are used in the production of protective fabrics, gloves, sports socks, etc. in special industries, and can save the post-dyeing process of the products. Meet the requirements of energy saving, environmental protection and green production

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] 14.8tex ultra-high molecular weight polyethylene 65 / black polyester 35

[0028] Spinning method of staple fiber blended hemp yarn

[0029] Process flow: A002D (grabber) → A035B (mixed opener) → FA106B (opener) → A092A (cotton box feeder) → A076E (lapping machine) → A186D (carding machine) → FA303 ( Drawing frame) three parallels → HY49 (roving frame) → FA506 (spinning frame) → Autoconer338 (automatic winder)

[0030] The spinning implementation steps are as follows:

[0031] (1) Raw material selection: UHMWPE staple fiber and black polyester staple fiber with a length of 38mm and a linear density of 1.67dtex are used;

[0032] (2) Raw material pretreatment: Due to the small volume and mass of UHMWPE staple fiber and low moisture regain, in order to improve the cohesion force and antistatic ability of the fiber, and improve the spinnability of UHMWPE staple fiber, before spinning It must be humidified preconditioning. The measure is to use a certain proportion of wat...

Embodiment 2

[0041] 49.2tex UHMWPE 15 / Black Polyester 85

[0042] Spinning method of staple fiber blended hemp yarn

[0043] Technological process: embodiment 1

[0044] The spinning implementation steps are as follows:

[0045] (1) raw material selection: embodiment 1

[0046] (2) Raw material pretreatment: Example 1

[0047] (3) The specific steps of cleaning are as follows: the cotton bale passes through the A002D type catching machine to grab the fibers, and the speed of the catching machine is 800r / min; the fibers are sent to the A035B type mixing opener through the cotton condenser for mixing, parallel Beater speed (1) 450r / min, (2) 400r / min; the fiber is sent to the FA106B type opener for opening operation, the speed of the cotton opener is controlled at 500r / min, the FA106B type machine feeds the cotton roller to the beater Distance 2.5cm;

[0048] (4) Feed the opened fiber raw materials into the A092A double cotton box cotton feeder through the cotton condenser, and the corne...

Embodiment 3

[0055] 29.5tex UHMWPE 40 / Black polyester staple fiber 60

[0056] Spinning method of blended hemp yarn

[0057] Technological process: embodiment 1

[0058] The spinning implementation steps are as follows:

[0059] (1) raw material selection: embodiment 1

[0060] (2) Raw material pretreatment: Example 1

[0061] (3) The specific steps of cleaning are as follows: the cotton bale passes through the A002D type catching machine to grab the fibers, and the speed of the catching machine is 775r / min; the fibers are sent to the A035B type mixing opener through the cotton condenser for mixing, parallel Beater speed (1) 425r / min, (2) 375r / min; the fiber is sent to the FA106B type opener for opening operation, the speed of the cotton opener is controlled at 475r / min, the FA106B type machine feeds the cotton roller to the beater Distance 2.25cm;

[0062] (4) Feed the opened fiber raw materials into the A092A double cotton box cotton feeder through the cotton condenser, and the corn...

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Abstract

The invention discloses a spinning method for ultra-high molecular weight polyethylene / black polyester staple fiber blending rough gray yarns. The blending rough gray yarns are formed by blending raw materials of ultra-high molecular weight polyethylene staple fibers and black polyester staple fibers in proper blending ratio through a compact siro spinning technology. The main steps comprise raw material pre-processing, blowing, cotton carding, drawing, roving, spun yarns, spooling, and other procedures to spin the ultra-high molecular weight polyethylene / black polyester staple fiber blending rough gray yarns. Through different blending ratios of the ultra-high molecular weight polyethylene staple fibers and the black polyester staple fibers, various kinds of rough gray yarns in different gray levels can be spun out. Special performance of high-strength, wear resistance, cutting prevention of ultra-high molecular weight polyethylene staple fibers is fully developed, and weakness of poor dyeing property of the staple fibers is overcome. The yarn has high wearing-resistance and a cotton yarn style, and can be used for production of protection fabrics, gloves, and sports socks in special industries, a later dyeing processing procedure of the product can be removed, thereby achieving an energy-saving environmentally-friendly green production requirement.

Description

technical field [0001] The invention relates to the technical field of special spinning, in particular to a compact siro spinning method using ultra-high molecular weight polyethylene short fibers and black polyester staple fibers as raw materials with a suitable blending ratio. Background technique [0002] Ultra-high molecular weight polyethylene fiber is currently the fiber with the highest specific strength and specific modulus in the world. Its specific strength is more than ten times that of steel wire with the same cross section, and its specific modulus is second only to super carbon fiber. It has chemical corrosion resistance, wear resistance, impact resistance and cut resistance, but its melting point is only about 145°C, its flame retardancy is poor, it is not easy to color, and its price is high, but it is still an ideal functional material . [0003] At present, ultra-high molecular weight polyethylene is mainly filament products, which are mainly used in milit...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D02G3/04
CPCD02G3/04D02G3/045
Inventor 马顺彬蔡永东陈志华周祥陆锦明
Owner NANTONG WEILUN TEXTILE
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