Production method of residual grout free pressure steam free C80 concrete pile

The technology of a concrete pile and a production method is applied to the preparation of concrete piles and the production field of C80 concrete piles without excess slurry and pressure steaming, which can solve the problems of low curing temperature, delayed formation of ettringite, long construction period, etc., and improve economic benefits. , The effect of saving energy consumption and short production cycle

Active Publication Date: 2016-03-09
EMEISHAN QIANGHUA SPECIAL CEMENT
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0006] After searching, two patent documents related to the patent of the present invention were found: Publication No. CN104960086A provides a production method of no-residual slurry-free pressure-steamed concrete piles. The agent is prepared by adding diethylene glycol, triethanolamine and diffusing agent NNO to expanded perlite, and the preparation method is complicated and uneconomical; while the patent of publication number CN104742249A achieves pressure-free steaming by adding solid glass microspheres and 95 grade mineral powder purpose, but the cost is high and the shrinkage is large
[0007] The non-autoclaved concrete in the prior art often contains a certain amount of gypsum to retard the setting, but in the presence of gypsum, the C in the cement 3 The hydration products of A are AFt (calcium sulfoaluminate hydrate of trisulfide type) and AFm (calcium sulfoaluminate hydrate of monosulfide type). For steaming at atmospheric pressure, the presence of gypsum will delay the formation of ettringite. It is called the DEF phenomenon, and DEF is considered to be a p

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  • Production method of residual grout free pressure steam free C80 concrete pile

Examples

Experimental program
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Embodiment 1

[0029] A method for producing a C80 concrete pile without residual slurry and pressure-free steaming, comprising the following steps:

[0030] (1) The medium sand weighed according to the weight ratio is 700kg / m 3 , stone 1200kg / m 3 , Portland cement clinker 454kg / m 3 , Mineral powder 34kg / m 3 , silica fume 12kg / m 3 , sodium gluconate 0.95kg / m 3 Add to the mixer, stir for 60s, then add 119kg / m 3 water and 8kg / m 3 Naphthalene-based superplasticizer, stirring for 90s;

[0031] (2) The concrete obtained in step (1) is prepared for use after distributing, mold closing and tensioning;

[0032] (3) centrifuging the pipe piles stretched in step (2);

[0033] (4) Put the centrifuged pile into the steam curing pool for curing.

[0034] In this example, the mud content of the medium sand is 0.7%, and the fineness modulus is 3.0; the stones are crushed stones, with a particle size of 5-20mm, and the sandstone has a good gradation; the solid content of the naphthalene-based high-...

Embodiment 2

[0039] A method for producing a C80 concrete pile without residual slurry and pressure-free steaming, comprising the following steps:

[0040] (1) The medium sand weighed according to the weight ratio is 670kg / m 3 , stone 1130kg / m 3 , Portland cement clinker 445kg / m 3 , Mineral powder 34kg / m 3 , silica fume 15kg / m 3 , sodium gluconate 1kg / m 3 Add to the mixer, stir for 70s, then add 140kg / m 3 Water and 9.5kg / m 3 Naphthalene-based high-efficiency water reducer, stirring for 120s;

[0041] (2) The concrete obtained in step (1) is prepared for use after distributing, mold closing and tensioning;

[0042] (3) centrifuging the pipe piles stretched in step (2);

[0043] (4) Put the centrifuged pile into the steam curing pool for curing.

[0044] In this example, the mud content of the medium sand is 0.7%, and the fineness modulus is 3.0; the stones are crushed stones, with a particle size of 5-20mm, and the sandstone has a good gradation; the solid content of the naphthalen...

Embodiment 3

[0048] A method for producing a C80 concrete pile without residual slurry and pressure-free steaming, comprising the following steps:

[0049] (1) The medium sand weighed according to the weight ratio is 680kg / m 3 , stone 1160kg / m 3 , Portland cement clinker 420kg / m 3 , Mineral powder 37.7kg / m 3 , silica fume 14kg / m 3 , sodium gluconate 0.472kg / m 3 Add to the mixer, stir for 65s, then add 132kg / m 3 water and 9kg / m 3 Naphthalene-based high-efficiency water reducer, stir for 100s;

[0050] (2) The concrete obtained in step (1) is prepared for use after distributing, mold closing and tensioning;

[0051] (3) centrifuging the pipe piles stretched in step (2);

[0052] (4) Put the centrifuged pile into the steam curing pool for curing.

[0053] In this example, the mud content of the medium sand is 0.78%, and the fineness modulus is 2.9; the stones are crushed stones with a particle size of 5-20 mm, and the sand and stones have a good gradation; the solid content of the na...

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Abstract

The invention discloses a production method of a residual grout free pressure steam free C80 concrete pile, and belongs to the technical field of concrete piles. The method comprises the following steps: (1) adding medium sand, stone, silicate cement clinker, mineral powder, silica fume, and sodium gluconate into a stirring machine, stirring the materials for 60 to 70 seconds, finally adding water and a naphthalene high efficient water reducer, and stirring for 90 to 120 seconds; (2) subjecting the concrete obtained in the step (1) to material distribution, mould assembly, and a stretch-draw treatment, and saving the piles for later use; (3) subjecting the piles obtained in the step (2) to centrifugation; (4) after centrifugation, maintaining the piles in a steam maintenance tank. Gypsum-free silicate cement is adopted and is compounded with mineral powder and silica fume to prepare a gel material, and the introduction of sulfate ions is avoided, so that the delayed ettringite reactions will not happen during the maintenance process of concrete at a temperature of 80 to 100 DEG C, and the endurance of piles is enhanced.

Description

technical field [0001] The invention relates to a preparation method of a concrete pile, in particular to a production method of a non-residue slurry-free pressure-steamed C80 concrete pile, which belongs to the field of concrete pipe piles. Background technique [0002] At present, after the high-strength concrete pipe pile is centrifugally formed, it is first cured by atmospheric pressure steam and undergoes four stages of static stop, temperature rise, constant temperature, and temperature drop. The temperature is 60°C to 70°C, and the time is 4 to 7 hours. Carry out autoclave curing again. Autoclave is used for autoclave curing. During curing, the steam pressure reaches 0.9MPa~1.0MPa, the temperature is around 180°C, and the curing time lasts for 7~10 hours. During the steam curing process of concrete, due to the rapid rise and fall of temperature, the temperature difference between the inside and outside of the pipe pile concrete is too large, and the pipe pile body is...

Claims

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Application Information

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IPC IPC(8): C04B28/04
Inventor 夏艳晴王田堂
Owner EMEISHAN QIANGHUA SPECIAL CEMENT
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