Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Cowhide-like microfiber synthetic leather and its manufacturing method

A manufacturing method and technology of imitating cowhide, applied in the direction of conjugated synthetic polymer man-made filament, textiles and papermaking, etc., can solve the problems of easy fatigue deformation, decreased density of finished products, decreased sensuality, etc. Small elasticity and fine crease effect

Active Publication Date: 2018-01-19
HUAFON MICROFIBER SHANGHAI
View PDF7 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In addition, the warp and weft knitted fabric is introduced into the non-woven fabric, which reduces the density of the finished product and reduces the sensuality
[0003] In the domestic microfiber leather market, the technology of high resilience and high shrinkage is basically used to produce this kind of base fabric. Its advantages are low cost, large process looseness, and strong finished product. The disadvantage is the weft fracture elongation. It is 50% to 100% higher than the radial direction, with fast elastic speed and strong glue feeling. The crease is worse than the technology using warp-knitted interlayer fabric composite microfiber non-woven fabric, and it is prone to fatigue when applied to shoe materials and bags. out of shape

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Cowhide-like microfiber synthetic leather and its manufacturing method
  • Cowhide-like microfiber synthetic leather and its manufacturing method
  • Cowhide-like microfiber synthetic leather and its manufacturing method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] (1) Adopt 50% nylon and 50% low-density polyethylene to melt-spin through indeterminate islands to obtain short fibers with a length of 5 cm, and needle punch to form 0.20 g / cm 3 The non-woven fabric A, adopts the low-density polyethylene film of 0.1mm thickness to adopt the following process to obtain non-woven fabric B on the CM-3400 type home textile machine:

[0041] Laminating temperature: 100°C;

[0042] Roller pressure: 0.1kgf / cm 2 ;

[0043] Speed: 5m / min;

[0044] Tension of non-woven fabric A: 1kgf / cm 2 ;

[0045] (2) The non-woven fabric B is carried out wet impregnation and coagulation to obtain the composite base cloth C, and the material liquid for impregnation includes the following components in parts by weight: the polyurethane resin for impregnation is 20 parts of all-polyether polyurethane resin, high Rebound polyester polyether copolymer polyurethane resin 80 parts, wood flour 20 parts, JS-BT 0.1 part, DMF 10 parts;

[0046] The full polyether ...

Embodiment 2

[0062] (1) Adopt 70% nylon and 30% low-density polyethylene to obtain 5cm long short fibers by Dingdao melt spinning, and needle punching to form 0.26g / cm 3 The non-woven fabric A, adopts the low-density polyethylene film of 0.3mm thickness to adopt the following process to cover the film on the CM-3400 type home textile machine to obtain the non-woven fabric B:

[0063] Laminating temperature: 220 degrees;

[0064] Roller pressure: 4kgf / cm 2 ;

[0065] Speed: 12m / min;

[0066] Tension of non-woven fabric A: 4kgf / cm 2 ;

[0067] (2) The non-woven fabric B is wet impregnated and coagulated to obtain a composite base fabric C, and the impregnated material liquid includes the following components in parts by mass: 60 parts of all-polyether polyurethane resin, high-resilience polyester polyether 40 parts of copolymerized polyurethane resin, 5 parts of wood flour, 1 part of JS-BT, 18 parts of DMF;

[0068] The all-polyether polyurethane resin (2500 molecular weight) is polyte...

Embodiment 3

[0083] (1) Adopt 55% nylon and 45% low-density polyethylene to obtain 5cm long short fibers by indeterminate island melt spinning, and needle punch to form 0.23g / cm 3 The non-woven fabric A, adopts the low-density polyethylene film of 0.2mm thickness to adopt the following process to cover the film on the CM-3400 type home textile machine to obtain the non-woven fabric B:

[0084] Laminating temperature: 150°C;

[0085] Roller pressure: 3kgf / cm 2 ;

[0086] Vehicle speed: 8.5m / min;

[0087] Tension of non-woven fabric A: 2kgf / cm 2 ;

[0088] (2) The non-woven fabric B is wet impregnated and coagulated to obtain a composite base cloth C, and the impregnated material liquid includes the following components in parts by weight: 45 parts of all-polyether polyurethane resin, high-resilience polyester polyether 55 parts of copolymerized polyurethane resin, 15 parts of aluminum hydroxide, 0.3 parts of JS-BT, 10.63 parts of DMF;

[0089] The all-polyether polyurethane resin (180...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
modulusaaaaaaaaaa
modulusaaaaaaaaaa
thicknessaaaaaaaaaa
Login to View More

Abstract

The invention discloses cowhide-imitated microfibre synthetic leather and a manufacturing method thereof. The manufacturing method comprises the following steps: (1) pasting a low-density polyethylene film on one surface of a non-woven fabric A by hot pressing, thus obtaining a non-woven fabric B covered with the film at a single side; (2) impregnating the non-woven fabric B with wet-process polyurethane resin slurry, then solidifying and washing with water, thus obtaining composite base cloth C; (3) drawing out the composite base cloth C obtained in step (2) in a decrement way, and meanwhile removing the low-density polyethylene film to obtain base cloth D, and oiling to obtain the cowhide-imitated microfibre synthetic leather. While the strong genuine leather feeling of microfibre leather is ensured, a good slow-springback effect is also achieved, creases are fine and smooth, the density of a product has obvious gradient change, and the product has good air permeability, moisture penetrability and watertightness; the warp / weft elongation error of the product is less than or equal to 20 percent, the overall elasticity is little, the size stability is excellent, and fatigue deformation difficultly occurs; compared with existing genuine leather-imitated microfibre leather, the cost is lowered by 5 percent to 15 percent.

Description

technical field [0001] The invention relates to a cowhide-like superfiber synthetic leather and a manufacturing method thereof. Background technique [0002] In the international market, the microfiber base fabrics purchased by Alcantara from Japan's Toray and Italy's Alcantara are non-crease microfiber base fabrics produced by the technology of warp-knitted interlayer fabric composited with microfiber non-woven fabrics. The warp and weft elongation difference of the microfiber leather is reduced, and the warp and weft elongation difference is about 10% to 30%, which improves the dimensional stability of the product. The advantage of this technology is that the product has good dimensional stability and fine creases. Its disadvantages are that the non-woven fabric technology is complex, prone to wrinkles, narrow process looseness, strong cloth feeling, high cost, and its price is higher than that of domestic products. 200% to 300%. These products have been used in Mercedes...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): D06N3/00D01F8/12D01F8/06C08G18/66C08G18/48C08G18/40
CPCC08G18/4018C08G18/4854C08G18/6607C08G18/6674D01F8/06D01F8/12D06N3/0004D06N3/0011D06N3/004D06N3/0095D06N2209/123D06N2209/1628D06N2209/1635D06N2211/28
Inventor 诸葛磊张其斌杨银龙杜明兵彭力孙向浩贺璇王贺玲刘国吴勇胡雪丽
Owner HUAFON MICROFIBER SHANGHAI
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products