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Manufacturing method and product of carbon fiber grid cloth reinforced composite thermoplastic pp sheet

A carbon fiber mesh cloth, reinforced composite technology, applied in the direction of synthetic resin layered products, layered products, chemical instruments and methods, etc., can solve the problems of affecting material properties, poor adhesion of carbon fiber cloth, inconsistent longitudinal and lateral strength, etc. , to achieve the effects of high heat distortion temperature, reduced self-weight, and increased vehicle load

Active Publication Date: 2019-01-29
NANCHONG XUYANG PLASTIC MFG CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For example: Tianjin Polytechnic University adopts continuous impregnation of carbon fiber cloth. Because the carbon fiber cloth is densely woven, it is difficult for the thermoplastic resin to completely cover the carbon fiber during the impregnation process, which will lead to weak bonding between the carbon fiber cloth and PP and affect the performance of the material; Beijing Nashengtong The company's use of carbon fiber unidirectional arrangement composite prepreg tape will lead to the defect of inconsistent vertical and horizontal strength

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] Embodiment 1, a kind of manufacturing method of carbon fiber grid cloth reinforced composite thermoplastic PP plate, carries out according to the following steps:

[0017] a. Material preparation: professional custom-made carbon fiber mesh cloth, PP non-woven fabric market procurement, thermoplastic raw materials and additives market procurement, and prepare materials according to the following mass parts

[0018] Copolymerized PP (K8303) 40, ordinary PP (T30S) 60, primary antioxidant 0.1, secondary antioxidant 0.5, light stabilizer (UV-531) 0.1, heat stabilizer (Cast) 0.6, color masterbatch 1.2, mineral Oil 0.4;

[0019] b. Add the above formula materials into the mixer and fully mix them for later use;

[0020] c. Send the mixed materials to the drying silo for drying;

[0021] d. Send the dried materials into the hoppers of the three plastic extruders respectively, and the materials are automatically fed into the three extruders by the hoppers. After being melted b...

Embodiment 2

[0026] Embodiment 2, a kind of manufacturing method of carbon fiber grid cloth reinforced composite thermoplastic PP plate, carries out according to the following steps:

[0027] a. Material preparation: professional custom-made carbon fiber mesh cloth, PP non-woven fabric market procurement, thermoplastic raw materials and additives market procurement, and prepare materials according to the following mass parts

[0028] Copolymerized PP (K8303) 45, ordinary PP (T30S) 55, primary antioxidant 0.15, secondary antioxidant 0.45, light stabilizer (UV-531) 0.1, heat stabilizer (Cast) 0.6, color masterbatch 1.2, mineral Oil 0.4;

[0029] b. Add the above formula materials into the mixer and fully mix them for later use;

[0030] c. Send the mixed materials to the drying silo for drying;

[0031] d. Send the dried materials into the hoppers of the three plastic extruders respectively, and the materials are automatically fed into the three extruders by the hoppers. After being melted...

Embodiment 3

[0036] Embodiment 3, a kind of manufacturing method of carbon fiber grid cloth reinforced composite thermoplastic PP plate, carries out according to the following steps:

[0037] a. Material preparation: Professional custom-made carbon fiber mesh cloth, PP non-woven fabric market procurement, thermoplastic raw materials and additives market procurement according to the following quality parts for material preparation

[0038] Copolymerized PP50, ordinary PP50, primary antioxidant 0.2, secondary antioxidant 0.4, light stabilizer (UV-531) 0.1, heat stabilizer (Cast) 0.6, color masterbatch 1.2, mineral oil 0.4;

[0039] b. Add the above formula materials into the mixer and fully mix them for later use;

[0040] c. Send the mixed materials to the drying silo for drying;

[0041]d. Send the dried materials into the hoppers of the 3 plastic extruders respectively, and the hoppers will automatically send the materials into the 3 extruders. After electric heating and melting, the 3 p...

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PUM

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Abstract

The invention discloses a preparing method of a carbon-fiber-gridding-fabric-reinforced composite thermoplastic PP plate. The preparing method is characterized by including the following steps that materials are prepared, wherein carbon-fiber gridding fabric, PP non-woven fabric and a thermoplastic raw material comprising, by mass, 40-50 parts of copolymerization PP, 50-60 parts of common PP, 0.1-0.2 part of main antioxidant, 0.1-0.5 part of auxiliary antioxidant, 0.1 part of light stabilizer, 0.6 part of heat stabilizer, 1.2 parts of color master batches and 0.4 part of mineral oil are prepared; the materials in the formula are added into a mixing machine and fully mixed ready for use; the mixed materials are fed to a drying cabin to be dried ready for use; the dried materials are fed into containing hoppers of three plastic extruding machines respectively, the materials are automatically fed into the three plastic extruding machines through the containing hoppers, melted PP is extruded to form soft piece blanks through the three plastic extruding machines at the same time, and the carbon-fiber gridding fabric and the PP non-woven fabric pre-arranged on composite devices installed above and below the three plastic extruding machines are sequentially led into the portions between pressing rollers of three plastic extruding composite machines respectively to be soaked and laminated to form the composite plate.

Description

technical field [0001] The invention relates to a manufacturing method and product of a thermoplastic plate, in particular to a manufacturing method and product of a carbon fiber grid cloth reinforced composite thermoplastic PP plate. Background technique [0002] As we all know, in order to achieve lightweight of automobiles, the first thing is to reduce the weight of auto parts. The lightweight of auto parts involves the lightweight of raw materials. Researchers at home and abroad have done a lot of research on the lightweight of automotive materials: using polypropylene foam materials to make car interior decoration top covers, columns, door panels, etc.; using carbon fiber reinforced composite thermoplastic materials to make car shells, bottom guards, hoods, etc. Wait. The development direction of automotive materials is to replace solid materials with foamed materials. Replacing aluminum plates and steel plates with carbon fiber and glass fiber reinforced composite p...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08L23/12C08L23/14C08L91/00C08K5/132C08K5/098B32B27/04B32B27/32
CPCB32B27/08B32B27/32B32B2250/242B32B2260/021B32B2260/046B32B2262/106B32B2307/308B32B2307/718B32B2605/08C08L23/12C08L23/14C08L2201/08C08L2205/02C08L2205/03C08L91/00C08K5/132C08K5/098
Inventor 母永清母潇谭贤文
Owner NANCHONG XUYANG PLASTIC MFG CO LTD
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