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Three-dimensional printing method of metal sample containing built-in inclusion

A metal sample and 3D printing technology, applied in the field of material forming and rapid prototyping of powder materials, can solve problems such as inclusions, achieve the effect of improving precision and accuracy, and simplifying the difficulty of sample preparation

Active Publication Date: 2016-05-25
YANSHAN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The purpose of the present invention is to solve the problem of inclusions in metal samples for experimental research, and propose a 3D printing forming method for metal samples containing built-in inclusions, which overcomes the defect that only regular-shaped samples can be prepared in the prior art At the same time, it also ensures that the continuity of the metal matrix is ​​not destroyed, the specific position and original shape of the inclusion can be accurately located, and the metallurgical combination of the metal matrix and the inclusion is guaranteed, which greatly improves the accuracy of the experimental study of the inclusion in the metal sample. with accuracy

Method used

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Examples

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Embodiment 1

[0032] This embodiment is to prepare a 304L stainless steel cylindrical sample 3 containing a spherical alumina inclusion 4 in the center. The specific size of the stainless steel cylindrical sample 3 is φ10×15mm, and the maximum diameter of the spherical alumina inclusion 4 is 0.5mm. The specific implementation The process is as follows:

[0033] Step 1, using a three-dimensional modeling system such as: UG, Pro / E to model the 304L stainless steel cylindrical sample 3 and perform layered processing to obtain layer profile data;

[0034] Step 2. Input the ply profile data of the cylindrical sample into the laser cladding forming equipment and automatically generate the material forming path according to the obtained information;

[0035] Step 3: Prepare a 304L stainless steel plate 2 with a suitable size by laser cladding forming method and place it on the workbench 1 of the laser cladding forming equipment, use the high-energy laser beam emitting device 7 to generate a high-e...

Embodiment 2

[0041] This embodiment is the preparation of a 7A85 aluminum alloy sample 3 containing a spherical manganese sulfide inclusion 4 in the center. The shape of the sample 3 is generally cylindrical and irregular. The maximum peripheral size of the 7A85 aluminum alloy sample 3 is φ12×24mm, and the diameter of the spherical alumina inclusion 4 is 0.1mm. The specific implementation process is as follows:

[0042] Step 1, using a three-dimensional modeling system such as UG and Pro / E to model the 7A85 aluminum alloy sample 3 and perform layered processing to obtain the layer profile data of the three-dimensional model;

[0043] Step 2: Input the layer profile data of 7A85 aluminum alloy sample 3 into the laser cladding forming equipment and automatically generate the material forming path according to the obtained information;

[0044] Step 3: Prepare a 7A85 aluminum alloy plate 2 with a suitable size by using the laser cladding forming method and place it on the workbench 1, use a h...

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Abstract

The invention discloses a three-dimensional printing method of a metal sample containing a built-in inclusion. The method comprises the following steps that a three-dimensional model of the metal sample is built, and layer contour data of the model is obtained; by means of a laser cladding forming method, a molten bath is formed on a metal plate through a high-energy laser beam; powder of the metal sample serves as a base material, the powder is conveyed into the molten bath to be molten through a powder feeding device and a powder nozzle, a current layer is printed, and cladding is conducted layer by layer to reach the specified location where the inclusion is located; the inclusion with known morphology and composition is fixed at the specified location, and layer-by-layer cladding forming is conducted continuously till the metal sample reaches the required height. According to the three-dimensional printing method of the metal sample containing the built-in inclusion, the laser cladding forming technology is adopted, and the inclusion with the known morphology and composition is put into a metal substrate during cladding; on one hand, metal samples with various complex shapes can be prepared; on the other hand, it is guaranteed that on the premise that the continuity of the metal substrate is not destroyed, the specific location and original morphology of the inclusion are positioned accurately, and the precision and accuracy of research on the inclusions in metal are improved.

Description

technical field [0001] The invention relates to the field of rapid prototyping of powder materials, in particular to a method for 3D printing and forming of metal samples containing built-in inclusions, which is applied to the field of material forming. Background technique [0002] With the rapid development of science and technology, my country's steelmaking technology has also made great progress, but the inclusions in the steel are still difficult to eliminate, and the inclusions have a great impact on the performance and quality of forgings, which often make forgings due to flaw detection. Therefore, it is of great significance to study the deformation behavior of inclusions in the forging process of steel ingots. To study inclusions in steel requires a forming method that produces metal samples with built-in inclusions. [0003] For the preparation of metal samples containing built-in inclusions, scholars at home and abroad generally use two methods: one is to prepare ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F3/105C23C24/10B33Y10/00
CPCC23C24/103B33Y10/00B22F10/00B22F10/25Y02P10/25
Inventor 刘鑫刚杨帅方立华祁荣胜陈雷郭宝峰金淼
Owner YANSHAN UNIV
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