A kind of preparation method of hot straightening roll for medium and thick plate

A technology of thermal straightening rolls and rear rolls, which is applied to heat treatment equipment, rolls, heat treatment furnaces, etc., can solve the problems of restricting the production efficiency of medium and thick plates, large changes in surface hardness, and structural defects in the surfacing layer, etc. Effects of energy consumption and cost, uniform structure, and grain refinement

Active Publication Date: 2017-07-07
宝武特冶航研科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The surface hardness of 60CrMoV and 60CrMnMo is relatively high, which can reach HRC 60 and above, but the hardness decrease gradient in the effective hardened layer is relatively large, and the tempering stability is poor. The hardness stability is insufficient during thermal straightening, and the surface hardness changes greatly.
Regardless of the type, there are structural defects in the surfacing layer, which is prone to inhomogeneity, and the use effect is even worse, and some failures occur in about 10 days
Therefore, the quality life of the hot straightening rollers of the hot straightening unit of the hot rolled steel plate production line seriously restricts the production efficiency of the medium and heavy plate, and restricts the reduction of the cost of the production line

Method used

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  • A kind of preparation method of hot straightening roll for medium and thick plate
  • A kind of preparation method of hot straightening roll for medium and thick plate
  • A kind of preparation method of hot straightening roll for medium and thick plate

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0054] A method for preparing a plate heat straightening roll, comprising the following steps:

[0055] The first step, steel for smelting roll billet:

[0056] The percentage by weight of each component in the described roll base steel is:

[0057]

[0058] During implementation, unavoidable impurities (Mn, S, P, Ni, Cu) are allowed in the above components, but effective control of impurities is still required.

[0059] The second step, ladle refining:

[0060] The ladle refining furnace is used to refine the molten steel produced in the first step, and the molten steel is degassed under vacuum conditions;

[0061] The third step, ingot casting:

[0062] Ingot casting under the protection of inert gas;

[0063] The fourth step, forging roll blank:

[0064] The roll billet is manufactured by forging process using the ingot obtained in the previous step, using a 6,000-ton press, with a forging compression ratio of 4.5; the forging process is: heating at 1160°C, the init...

Embodiment 2

[0079] A method for preparing a plate heat straightening roll, comprising the following steps:

[0080] The first step, steel for smelting roll billet:

[0081] The percentage by weight of each component in the described roll base steel is:

[0082]

[0083]

[0084] The second step, ladle refining:

[0085] The ladle refining furnace is used to refine the molten steel produced in the first step, and the molten steel is degassed under vacuum conditions;

[0086] The third step, ingot casting:

[0087] Ingot casting under the protection of inert gas;

[0088] The fourth step, forging roll blank:

[0089] The roll billet is manufactured by forging process using the ingot obtained in the previous step, using a 6,000-ton press, with a forging compression ratio of 5; the forging process is: heating at 1100°C, the initial forging temperature is 1100°C, and the final forging temperature is 900°C;

[0090] Annealed immediately after forging;

[0091] The fifth step, surfac...

Embodiment 3

[0105] A method for preparing a plate heat straightening roll, comprising the following steps:

[0106] The first step, steel for smelting roll billet:

[0107] The percentage by weight of each component in the described roll base steel is:

[0108]

[0109] The second step, ladle refining:

[0110] The ladle refining furnace is used to refine the molten steel produced in the first step, and the molten steel is degassed under vacuum conditions;

[0111] The third step, ingot casting:

[0112] Ingot casting under the protection of inert gas;

[0113] The fourth step, forging roll blank:

[0114] The roll billet is manufactured by forging process using the ingot obtained in the previous step, using a 6,000-ton press, and the forging compression ratio is greater than 4; the forging process is: heating at 1160°C, the initial forging temperature is 1090°C, and the final forging temperature is 950°C;

[0115] Annealed immediately after forging;

[0116] The fifth step, surf...

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Abstract

The invention discloses a preparation method of a medium-thickness plate hot straightening roll. The preparation method is characterized by comprising the following steps: 1. smelting of roll billet steel, wherein the steel comprises the following components in percentage by weight: 0.45-0.56% of C, 1.50-2.20% of Si, at most 0.15% of Mn, 8.00-13.50% of Cr, 1.50-2.50% of Mo, 0.80-1.80% of V, 0.20-0.30% of W, 0.10-0.40% of Nb, at most 0.020% of S, at most 0.025% of P, at most 0.50% of Ni, at most 0.20% of Cu and the balance of Fe; 2. ladle refining; 3. ingot casting; 4. roll billet forging, and annealing after forging; and 5. surface heat treatment. The medium-thickness plate hot straightening roll prepared by the preparation method can bear the high-temperature impact and abrasion, and high-temperature heat alternation and stress alternation fatigue.

Description

technical field [0001] The invention belongs to the field of thermal straightening machines for a production line of hot-rolled medium and thick plates, and in particular relates to a method for preparing a medium and thick plate thermal straightening roll. Background technique [0002] After the hot-rolled steel plate passes through the final rolling mill, it is straightened by a hot straightening unit in a hot state, so that the dimensional accuracy, shape and flatness of the steel plate can meet the requirements of the finished steel plate. Hot straightening rolls are used in hot-rolled steel plate production line hot-leveling units in various large-scale steel mills, and are the core key components of hot-leveling units. [0003] Domestic hot-rolled steel plate production lines, especially hot-rolled medium-thick steel plate hot-rolled production lines, have harsh working conditions in the hot straightening section. Variable thermal stress, so it is easy to cause the fa...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C38/34C22C38/22C22C38/24C22C38/26C22C38/48C22C38/46C22C38/44C22C33/04C21D1/18C21D9/38B21B27/00
CPCB21B27/00C21D1/18C21D9/38C22C33/04C22C38/22C22C38/24C22C38/26C22C38/34C22C38/44C22C38/46C22C38/48
Inventor 徐茂钧张全新黄元久徐鸿昊
Owner 宝武特冶航研科技有限公司
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