Silicon ingot cutting machine with novel hypersensitive wire break alarm devices

A disconnection alarm and high-sensitivity technology, which is applied to fine working devices, working accessories, stone processing equipment, etc., can solve problems such as poor detection effect, and achieve the effect of improving alarm effect, sensitivity and accuracy

Active Publication Date: 2016-06-15
阳光硅谷电子科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The purpose of the invention, the present invention aims at the problem that the detection effect of the above-mentioned existing methods for detecting disconnection is poor, and provides a new type of high-sensitivity disconnection alarm device, which has good detection effect, stable function and long life, and is easy to implement. Features of 100% contact after disconnection

Method used

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  • Silicon ingot cutting machine with novel hypersensitive wire break alarm devices
  • Silicon ingot cutting machine with novel hypersensitive wire break alarm devices
  • Silicon ingot cutting machine with novel hypersensitive wire break alarm devices

Examples

Experimental program
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Effect test

Embodiment 1

[0030] Embodiment one, such as figure 1 , figure 2 As shown, the present invention provides a novel high-sensitivity disconnection alarm device, which includes a disconnection alarm device, a cutting line, a main roller, and a main control unit. Bearing boxes 4 are set, the number of bearing boxes is 4, two pairs, each pair of bearing boxes is facing each other, and a main roller is carried between each pair of bearing boxes, so that the main roller is erected in the frame , the number of main rollers is two and the two main rollers are parallel. A metal cutting line 2 for cutting silicon ingots surrounds the two main rollers, and the cutting line surrounds the main rollers to form a wire mesh.

[0031] Such as figure 2 , Image 6 As shown, when the cutting line is in contact with the semi-arc surface of the outer peripheral surface of the main roller, the outer peripheral surface of the main roller can be formed by setting the two arc-shaped surfaces to meet each other,...

Embodiment 2

[0035] Embodiment 2, in order to ensure a good detection effect, it also includes a control detection unit, a power supply and a disconnection detection relay, and a short circuit detection unit. The control detection unit is used to control the operation of the entire cutting device automation system for the retraction and release of the steel wire , the metal sensing line is connected to the sensing signal input terminal of the control detection unit, the disconnection detection relay is connected in parallel with the metal sensing line, and the disconnection signal output terminal of the disconnection detection relay is connected to the disconnection signal receiving end of the control detection unit , the metal induction line is energized, the metal induction line, the control detection unit and the disconnection detection relay are all powered by the power supply, the short-circuit detection unit is integrated in the control detection unit, and the short-circuit detection u...

Embodiment 3

[0036]Embodiment 3, in order to ensure a good cutting effect, the diameter of the metal induction wire is 0.1 mm and the metal induction wire is located under the side of the main roller, and the horizontal plane where the metal induction wire is located is in the middle of the metal induction wire. The angle between the point and the midpoint of the main roller is greater than or equal to 45° and less than 90°, when the angle between the midpoint of the metal induction line and the midpoint of the main roller is equal to 45°, the arc length of the cutting line is broken It is equal to the distance between the metal induction line and the monitoring surface of the main roller. When the angle between the midpoint of the metal induction line and the middle point of the main roller is greater than 45°, the arc length of the cutting line is longer than that of the metal induction line to the main roller monitoring The distance between the two surfaces ensures that within this angle...

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Abstract

The invention discloses a silicon ingot cutting machine with novel hypersensitive wire break alarm devices. The silicon ingot cutting machine comprises a rack, two home rolls arranged in parallel are mounted inside the rack, metal cutting wires for cutting a silicon ingot are wound onto the home rolls, semi-arc surfaces, making contact with the cutting wires, of the home rolls are the monitoring surfaces of the home rolls, and one or more wire break alarm devices are arranged at the outer side of the monitoring surface of each home roll. Each wire break alarm device comprises a metal induction wire, a detector and a power supply, wherein the metal induction wire is parallel to the home rolls, and the distance between the metal induction wire and the monitoring surface of the corresponding home roll is smaller than the radius of the corresponding home roll. The alarming functions of lapping contact alarming and wire break alarming are adopted and combined into a whole, the metal induction wires are arranged at the outer sides of the monitoring surfaces, and the distance between the induction wires and the monitoring surfaces is largely shortened without the affect of a wire bow. Either lapping or breakage can be captured by the induction wires definitely, and thus sensitivity of induction is largely improved.

Description

technical field [0001] The invention relates to a silicon chip cutting device, in particular to a silicon ingot cutting machine with a novel high-sensitivity disconnection alarm device. Background technique [0002] In the photovoltaic industry, multi-wire cutting machines are commonly used to cut silicon ingots into silicon wafers. The steel wire is released from the pay-off wheel and wound multiple times in the slots of the two main rollers to form a dense and uniform wire network on the main rollers. , collected by the take-up reel. The wire diameter is thin, and there are many windings. Generally, the wire diameter is about 0.1mm, and the winding is about 2000 times. When the steel wire is running, it generally runs in a reciprocating manner, and it is inevitable that a certain point of the wire network will be broken. Once the wire is broken, the broken end will be wound on the main roller itself. If it cannot be detected in time, more and more wire mesh will be missi...

Claims

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Application Information

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IPC IPC(8): B28D5/04B28D7/00
CPCB28D5/0058B28D5/0064B28D5/045
Inventor 刘巍范玉红李佩剑荆新杰韩庆辉李宁周为贞
Owner 阳光硅谷电子科技有限公司
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