Duralumin conductor material with 63% IACS and preparation method thereof

A conductor material and duralumin technology, which is applied in the field of 63% IACS duralumin conductor material and its preparation, can solve the problems of reduced tensile strength, difficulty in obtaining electrical conductivity, etc., and achieves high yield, low price and stable performance. Effect

Active Publication Date: 2016-06-15
NORTH CHINA ELECTRIC POWER UNIV (BAODING) +1
View PDF7 Cites 6 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This is mainly because the impurity elements in the duralumin conductor, especially iron, have contradictory effects on the tensile strength and conductivity. The less the impurity element content, the higher the conductivity of the duralumin conductor, but the lower the tensile strength. , and vice versa
Invention patents CN99104364.2 and CN201210209108.2 obtain electrical conductivity by adding a certain amount of boron to 99.5% to 99.7% industrial pure aluminum and annealing or self-annealing the aluminum rod at 200 to 320°C or 250 t

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] A high-conductivity duralumin conductor material, the high-conductivity duralumin conductor material is mainly composed of four elements: aluminum, silicon, iron, and boron, and the mass percentages of various elements are: 0.040% for silicon, 0.18% for iron, and 0.0016% for boron %, the impurity element w(Cr+Mn) is 0.0028%, w(V+Ti) is 0.001%, w(Cu) is 0.002%, w(Mg) is 0.005%, and any other impurity element content is ≤0.03%, The rest is aluminum.

[0015] The above-mentioned high-conductivity duralumin conductor material can be prepared by the following process: firstly, the industrial aluminum ingot with a purity of 99.7% is melted in a melting furnace, the temperature of the molten aluminum is 730°C, and chemical analysis is carried out before the furnace: silicon is 0.03%, iron is 0.13%, boron is 0.0003%, impurity element w(Cr+Mn) is 0.0028%, w(V+Ti) is 0.001%, w(Cu) is 0.002%, w(Mg) is 0.005%, any other impurity The element content is ≤0.03%, and then in the holdi...

Embodiment 2

[0018] A high-conductivity duralumin conductor material, the high-conductivity duralumin conductor material is mainly composed of four elements: aluminum, silicon, iron, and boron, and the mass percentages of various elements are: 0.045% for silicon, 0.15% for iron, and 0.0031% for boron %, the impurity element w(Cr+Mn) is 0.0041%, w(V+Ti) is 0.0078%, w(Cu) is 0.005%, w(Mg) is 0.0002%, and any other impurity element content is ≤0.03%, The rest is aluminum.

[0019] The above-mentioned high-conductivity duralumin conductor material can be prepared by the following process: Firstly, the industrial aluminum ingot with a purity of 99.7% is melted in a melting furnace, the temperature of the molten aluminum is 720°C, and chemical analysis is carried out before the furnace: silicon is 0.045%, iron is 0.15%, boron is 0.0003%, impurity element w(Cr+Mn) is 0.0041%, w(V+Ti) is 0.0078%, w(Cu) is 0.005%, w(Mg) is 0.0002%, any other impurity The element content is ≤0.03%, and then in the ...

Embodiment 3

[0022] A high-conductivity duralumin conductor material, the high-conductivity duralumin conductor material is mainly composed of four elements: aluminum, silicon, iron, and boron, and the mass percentages of various elements are: 0.055% for silicon, 0.17% for iron, and 0.0009% for boron %, impurity element w(Cr+Mn) is 0.0035%, w(V+Ti) is 0.006%, w(Cu) is 0.0072%, w(Mg) is 0.012%, any other impurity element content is ≤0.03%, The rest is aluminum.

[0023] The above-mentioned high-conductivity duralumin conductor material can be prepared by the following process: Firstly, the industrial aluminum ingot with a purity of 99.7% is melted in a melting furnace, the temperature of the molten aluminum is 730°C, and chemical analysis is carried out before the furnace: silicon is 0.055%, iron is 0.17%, boron is 0.0002%, impurity element w(Cr+Mn) is 0.0035%, w(V+Ti) is 0.006%, w(Cu) is 0.0072%, w(Mg) is 0.012%, any other impurity The element content is ≤0.03%, and then in the holding fu...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
Conductivityaaaaaaaaaa
Tensile strengthaaaaaaaaaa
Conductivityaaaaaaaaaa
Login to view more

Abstract

The invention relates to a duralumin conductor material with the 63% IACS and a preparation method thereof. According to the high-conductivity duralumin conductor material, an industrial pure aluminum ingot is molten, the ingredients such as Si, Fe and B are adjusted, and refining treatment is carried out to obtain molten aluminum with the required ingredients; then the molten aluminum is poured to form an ingot, then the aluminum ingot is subjected to hot rolling to form a rod, and the aluminum rod is subjected to iron separation treatment; according to the iron separation treatment process, heat preservation is carried out for 1 h to 3 h at the temperature of 300 DEG C to 350 DEG C; and finally, the aluminum rod obtained after iron separation treatment is drawn to form a wire, the total deformation of drawing is controlled to be larger than or equal to 90%, and the duralumin conductor material with the conductivity larger than or equal to 63% IACS and the tensile strength larger than or equal to 160 MPa is prepared. The existing state of Fe is a high-iron phase and an iron-rich phase. The duralumin conductor material is stable in performance and high in yield, and the requirement for raw materials is loosened, so that the duralumin conductor material is low in price. Due to the fact that the conductivity of the duralumin conductor material with the 63% IACS is high, the loss of a transmission line is reduced, and the duralumin conductor material with the 63% IACS is especially suitable for long-distance overhead transmission lines.

Description

technical field [0001] The invention belongs to the technical field of electrical materials, in particular to a 63% IACS duralumin conductor material and a preparation method thereof. Background technique [0002] In order to reduce the line loss on the overhead transmission line, the State Grid Corporation of China has introduced the steel core high conductivity aluminum stranded wire enterprise standard. In this standard, the high conductivity duralumin wire is divided into 4 grades, and the tensile strength of the duralumin wire is All should be ≥160MPa, and the minimum electrical conductivities are 61.5% IACS, 62% IACS, 62.5% IACS and 63% IACS respectively. In order to manufacture duralumin conductors with a conductivity ≥ 63% IACS, or to use industrially pure aluminum raw materials with higher purity, my country's cable companies reduce the content of Si, Fe impurity elements and Cr, Mn, V, Ti impurity elements, and add A certain amount of boron element. For example, t...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): C22C21/00C22C1/02C22F1/04H01B1/02
CPCC22C1/026C22C21/00C22F1/04H01B1/023
Inventor 袁晓娜刘东雨严康骅郭强陶康宁徐鸿冯砚厅徐雪霞孙辰军范辉
Owner NORTH CHINA ELECTRIC POWER UNIV (BAODING)
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products