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Manufacturing process of iron core

A manufacturing process and iron core technology, applied in the field of iron core manufacturing process, can solve the problems of unsatisfactory processing efficiency, short iron core service cycle, high process requirements, good adhesion and weldability, and low production equipment requirements. , smooth surface effect

Inactive Publication Date: 2016-06-15
ANHUI DEV NONCRYSTAL EQUIP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The currently used iron core manufacturing process has complicated steps, high process requirements, unsatisfactory processing efficiency, and the manufactured iron core has a short service life and high cost

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0032] A manufacturing process of an iron core, comprising the following manufacturing steps: taking the following raw materials by weight ratio, silicon 3-5%, quartz 5-10%, coke 20-30%, steel scrap 60-80%; quartz, coke 1. Put the steel shavings into the blower after cleaning, and remove impurities after natural air drying; crush the quartz and coke into fine powder with a pulverizer, and put the steel shavings into the electric furnace for smelting after secondary removal of impurities. The smelting conditions are temperature 1300~2300℃ , the time is 1 to 3 hours, the smelted quartz, coke and steel chips are made into ferrosilicon; after the ferrosilicon is cooled, it is crushed and ground, the silicon is removed from impurities, crushed and ground, and then put into a powder mixer to make the raw materials uniform; The raw materials are put into the smelting furnace for smelting. The smelting conditions are temperature 1500~1600℃, and the time is kept for 2~2.5 hours to obtai...

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PUM

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Abstract

The invention relates to the field of iron core manufacturing, in particular to a manufacturing process of an iron core. The invention adopts silicon steel after removing impurities, so that the magnetic induction intensity (magnetic induction) is high under a strong magnetic field, which makes the iron core volume of a motor and a transformer smaller than that of the iron core. The weight is reduced and the raw materials are saved; the surface is smooth, flat and uniform, which can improve the filling factor of the iron core; the punching performance is good, which is more important for the manufacture of micro and small motors; Anti-corrosion and improved sheet punching performance; and the present invention has relatively simple manufacturing process and steps, lower requirements for production equipment, and the prepared iron core has a long service cycle, thereby reducing use and production costs.

Description

technical field [0001] The invention relates to the field of iron core manufacturing, in particular to an iron core manufacturing process. Background technique [0002] Commonly used transformer cores are generally made of silicon steel sheets. Silicon steel is a kind of steel containing silicon (silicon is also called silicon), and its silicon content is 0.8 to 4.8%. Silicon steel is used as the iron core of the transformer because silicon steel itself is a magnetic substance with strong magnetic permeability. In the energized coil, it can generate a large magnetic induction intensity, thereby reducing the volume of the transformer. [0003] For the iron core of the transformer, a cold-rolled silicon steel sheet with a thickness of 0.35 mm is generally used. According to the size of the required iron core, it is cut into long pieces, and then overlapped into a "day" or "mouth" shape. Theoretically speaking, in order to reduce eddy current, the thinner the thickness of the...

Claims

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Application Information

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IPC IPC(8): H01F41/02H01F27/245B22D11/06
CPCH01F41/0233B22D11/06
Inventor 徐玉川
Owner ANHUI DEV NONCRYSTAL EQUIP CO LTD
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