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Pulse laser processing-based novel positive rake diamond abrasive tool manufacturing method

A technology of pulse laser and manufacturing method, which is applied in the direction of manufacturing tools, metal processing equipment, grinding devices, etc., to achieve the effect of improving surface integrity and improving the quality of processed surfaces

Active Publication Date: 2016-07-06
HUNAN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, this method still does not solve the problem that the normal grinding force is greater than the tangential grinding force

Method used

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  • Pulse laser processing-based novel positive rake diamond abrasive tool manufacturing method
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  • Pulse laser processing-based novel positive rake diamond abrasive tool manufacturing method

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specific Embodiment approach 1

[0025] This embodiment is a method for manufacturing a positive rake angle brazed diamond grinding wheel by picosecond laser processing, which is realized according to the following steps:

[0026] Step 1: Brazing is used to manufacture a diamond grinding wheel in which the abrasive grains are arranged in an orderly manner, and the mesh number of the grinding wheel is 25#. As we all know, common diamond abrasive crystals include octahedron, rhombic dodecahedron and truncated octahedron, etc. In this technical solution, the diamond abrasive grains of truncated octahedron are selected. During the manufacturing process of the grinding wheel, ensure that the top surface A of the diamond abrasive grain is parallel to the cut surface of the grinding wheel where the abrasive grain is located, and the intersection line c between the top surface A of the diamond abrasive grain and the right side B of the diamond abrasive grain, and the top surface A of the diamond abrasive grain The in...

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Abstract

The invention relates to a pulse laser processing-based novel positive rake diamond abrasive tool manufacturing method, being characterized in that a diamond grinding wheel with orderly-arranged abrasive particles is eroded by pulse laser, so that a vertex angle of the diamond abrasive particles is changed from being greater than 90 degrees to being smaller than 90 degrees, thus a traditional negative rake grinding method of a diamond abrasive tool is changed, and the abrasive particles taking part in the grinding are changed into a positive rake machining mode during grinding. Compared with traditional grinding (namely negative rake grinding), when the positive rake diamond grinding wheel is used for grinding, three processes of scratching, plowing and cutting are not needed, cutting is directly performed, and the traditional grinding machining mode is changed. When the diamond grinding wheel performs positive rake grinding on a hard and brittle material, normal grinding force is less than tangential grinding force, and the normal grinding force and the tangential grinding force during positive rake grinding are both less than those during negative rake grinding, so that surface / subsurface damages, such as microcracks, residual stress, phase change, dislocation and ripple, of the hard and brittle material subjected to grinding are effectively reduced, and the surface completeness of the material can be greatly improved.

Description

technical field [0001] The invention relates to a positive rake diamond abrasive tool with orderly arrangement of abrasive grains and a manufacturing method thereof. The novel grinding tool of the invention can be widely used in grinding of hard and brittle materials. Background technique [0002] At present, the processing of hard and brittle materials such as engineering ceramics, cemented carbide, and chilled cast iron is mainly realized by grinding with superabrasive abrasives (diamond, cubic boron nitride grinding wheel, etc.). However, the high brittleness and high hardness of hard and brittle materials bring great difficulties to the grinding process, which easily leads to the integrity of the grinding surface (mainly manifested as microcracks, residual stress, phase transformation, dislocation, corrugation, etc.) Subsurface damage) is bad, which seriously affects the practical use of hard and brittle materials. [0003] Since the abrasive grains of superhard materi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K28/02B24D18/00
CPCB23K28/02B24D18/009
Inventor 陈根余殷赳周聪戴厚富王彦懿熊彪
Owner HUNAN UNIV
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