Refractory castable for blast furnace tapping trough swing launder and preparation method thereof

A technology of refractory castables and swing launders, which is applied in the field of refractory castables for swing launders of blast furnace tap troughs and its preparation, can solve the problem of reducing the high temperature strength of corundum-mullite castables, high cost of refractory raw materials, and increased The development cost of refractory castables and other issues can be achieved to save labor resources, improve thermal shock resistance, and reduce development costs

Active Publication Date: 2016-08-31
巩义市兴平耐火材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, "corundum-mullite castables" often use calcium aluminate cement as the binder, because the introduction of CaO is easy to combine with the Al in the system 2 o 3 -SiO 2 The formation of low-melting phases (such as anorthite phase) reduces the high-temperature strength of "corundum-mullite castables"
[0007] In addition, the cost of refractory raw materials such as corundum, SiC and mullite is relatively high, which increases the development cost of refractory castables for swing launders of blast furnace tapping channels

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] A refractory castable for a swing launder of a blast furnace tap channel and a preparation method thereof. Use 53~55wt% high-purity magnesia particles and 10~12wt% magnesia-aluminum spinel particles as aggregates, 7~8wt% fine powder of used magnesia carbon bricks, 9~10wt% fine fused magnesia powder , 13~15wt% Cr 7 C 3 Micropowder and 1-3wt% of zirconia micropowder are base materials. According to the content of the aggregate and the matrix material, the matrix material is mixed first, and then the mixed matrix material is added to the aggregate and mixed evenly. Then add 10-11wt% aluminum sol, which accounts for the sum of the matrix material and the aggregate, stir uniformly, shake and shape, cure at room temperature for 6-12 hours, and finally keep it at 90-110°C for 12-24h, The refractory castable for the swinging trough of the blast furnace tap channel is prepared.

[0035] The refractory castable for the oscillating launder of the blast furnace tapping trough prepar...

Embodiment 2

[0037] A refractory castable for a swing launder of a blast furnace tap channel and a preparation method thereof. Using 52~54wt% of high-purity magnesia particles and 10~12wt% of magnesia-aluminum spinel particles as aggregates, 7~8wt% of fine powder of used magnesia carbon bricks, 9~10wt% of fine fused magnesia powder , 14~16wt% Cr 7 C 3 Micropowder and 1-3wt% of zirconia micropowder are base materials. According to the content of the aggregate and the matrix material, the matrix material is mixed first, and then the mixed matrix material is added to the aggregate and mixed evenly. Then add 10-11wt% aluminum sol, which accounts for the sum of the matrix material and the aggregate, stir uniformly, shake and shape, cure at room temperature for 6-12 hours, and finally keep it at 90-110°C for 12-24h, The refractory castable for the swinging trough of the blast furnace tap channel is prepared.

[0038] The refractory castable for the oscillating launder of the blast furnace tapping...

Embodiment 3

[0040] A refractory castable for a swing launder of a blast furnace tap channel and a preparation method thereof. Using 51~53wt% of high-purity magnesia particles and 11~13wt% of magnesia-aluminum spinel particles as aggregates, 8-9wt% of fine powder of used magnesia carbon bricks, and 10~11wt% of fine fused magnesia powder , 15~17wt% Cr 7 C 3 Micropowder and 2~4wt% of zirconia micropowder are base materials. According to the content of the aggregate and the matrix material, the matrix material is mixed first, and then the mixed matrix material is added to the aggregate and mixed evenly. Then add 11-12wt% of aluminum sol, which accounts for the total of the matrix material and the aggregate, stir uniformly, shake and shape, cure at room temperature for 6-12 hours, and finally keep it at 90-110°C for 12-24 hours. The refractory castable for the swinging trough of the blast furnace tap channel is prepared.

[0041] The refractory castable for the oscillating launder of the blast ...

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Abstract

The invention relates to a refractory castable for a blast furnace tapping trough swing launder and a preparation method thereof. The technical scheme includes: taking 50-55wt% of high-purity magnesia particles and 10-13wt% of magnesium-aluminum spinel particles as the aggregate, using 7-9wt% of used MgO-C brick fine powder, 9-11wt% of the fused magnesia fine powder, 13-18wt% of Cr7C3 micro-powder and 1-4wt% of zirconia micro-powder as the matrix material, according to the content of the aggregate and the matrix material, firstly mixing the matrix material evenly, then adding the evenly mixed matrix material into the aggregate and mixing the substances evenly, then additionally adding aluminum sol accounting for 10-12wt% of the sum of the matrix material and the aggregate, stirring the substances evenly, carrying out vibration molding and room temperature curing, and performing heat preservation at 90-110DEG C for 12-24h, thus obtaining the refractory castable for the blast furnace tapping trough swing launder. The method provided by the invention has the characteristics of low cost and simple process. The prepared refractory castable for the blast furnace tapping trough swing launder has the advantages of low heat conductivity coefficient, large high temperature bending strength, good thermal shock resistance and high iron influx.

Description

Technical field [0001] The invention belongs to the technical field of refractory castables for swinging launders. Specifically, it relates to a refractory castable for a swinging launder of a blast furnace tap channel and a preparation method thereof. Background technique [0002] The blast furnace tapping channel is an important path for the molten iron to flow into the mixing car (or torpedo tank). At the end of the tapping chute, there is a swinging launder whose main function is to adjust the flow direction of the molten iron to make the molten iron flow to any mixing car (or torpedo tank) in the tapping yard platform to ensure the continuity of the tapping process. [0003] Similar to the tapping chute, the refractory material used for the swinging launder must withstand the erosion of molten iron and the erosion of the molten slag during the entire tapping process; in addition, the swinging launder is an intermittent operation, which requires strict thermal shock resistance...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/66C04B35/043C04B35/622
CPCC04B35/0435C04B35/622C04B2235/3222C04B2235/3244C04B2235/3418C04B2235/3839C04B2235/96C04B2235/9607
Inventor 张寒赵惠忠赵鹏达李静捷何晴余俊
Owner 巩义市兴平耐火材料有限公司
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