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Digital quenching process of leaf spring

A kind of leaf spring and process technology, applied in the field of heat treatment and quenching process of leaf spring, can solve the problems that the quenching process cannot be digitally monitored, the cooling curve cannot be accurately controlled, and the material structure and properties cannot be obtained, so as to protect the production environment and Effects of natural resources, reduction of labor consumption, saving of fast oil or diesel

Active Publication Date: 2016-10-26
山东雷帕得悬架系统检测有限公司
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  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the quenching process of the leaf spring cannot be digitally monitored, and the cooling curve after quenching cannot be precisely controlled, so that it is in line with the expected design process cooling curve, and ultimately the expected material structure and performance cannot be obtained. There is a certain gap between the performance of the obtained leaf spring and the design expectation

Method used

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  • Digital quenching process of leaf spring

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Embodiment Construction

[0045] A digital quenching process of a leaf spring according to the present invention comprises the following steps:

[0046] (1) Prepare the quenching liquid and place the quenching liquid in the quenching pool of the quenching equipment;

[0047] (2) Place the leaf spring on the feeding conveyor belt and transport it to the side of the quenching pool;

[0048](3) The manipulator clamps the leaf spring and places it in the quenching pool for quenching operation;

[0049] (4) Heat the leaf spring to 900±10°C, quenching heating and holding time is 10 to 30 minutes, put the leaf spring into the quenching liquid, and the leaf spring completes quenching after passing through the steam film stage, boiling stage and convection stage; among them, the steam Membrane burst time 4 to 10 seconds;

[0050] (5) The manipulator lifts the quenched leaf spring out of the quenching pool;

[0051] (6) After the residual liquid on the surface of the leaf spring is evaporated, the surface tem...

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Abstract

The invention discloses a digital quenching process of a leaf spring, and belongs to the technical field of a heat treatment and quenching process of a leaf spring. According to the present invention, the whole set of the quenching and cooling process is matched with the special equipment, the quenching cooling temperature is controlled by a digital terminal, the cooling curve close to the design process is achieved, the ideal material structure and the performance can be obtained, and the quality of the finished product leaf spring is substantially improved; the organic polymer water-soluble quenching liquid is used to replace the rapid oil or diesel oil to quench so as to save the rapid oil or the diesel oil, such that the production cost is reduced, and the production environment and the natural resources are protected; the quenching equipment achieves the whole-process automation during the operation implementation so as to reduce the labor consumption, and the workers only require the remote operation without close contact of the quenching environment so as to provide the high safety and health coefficient; and the production cost is reduced with the automatic equipment, and the process is suitable for small samples and can further achieve mass production.

Description

technical field [0001] The invention belongs to the technical field of heat treatment and quenching process of leaf springs, and in particular relates to a digital quenching process of leaf springs. Background technique [0002] At present, the quenching process of the leaf spring cannot be digitally monitored, and the cooling curve after quenching cannot be precisely controlled, so that it is in line with the expected design process cooling curve, and ultimately the expected material structure and performance cannot be obtained. The various performances of the obtained leaf springs are different from the design expectations. [0003] In view of this, the applicant designed a complete set of quenching and cooling process, with special equipment, the quenching cooling temperature is controlled through the digital terminal, to achieve a cooling curve close to the design process, to obtain ideal material structure and performance, and greatly improve the leaf spring finished p...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21D9/02C21D1/50
CPCC21D1/50C21D9/02
Inventor 王治宝刘延智秦立富赵明
Owner 山东雷帕得悬架系统检测有限公司
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