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Manufacturing method and structure of integrated prefabricated thermal-insulation wallboard and wallboard connecting assembly

A technology for connecting components and thermal insulation wall panels, which is applied in thermal insulation, building components, manufacturing tools, etc., can solve the problems of affecting component stiffness distribution, long construction period, and small application range, so as to improve processing efficiency, reduce processing cost, and achieve thermal insulation effect Good results

Active Publication Date: 2016-12-14
SHANGHAI JOHNSON ARCHITECTURAL & ENG DESIGN CONSULTANTS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Traditional external thermal insulation has many on-site procedures and a long construction period, and there are risks of cracking and falling off in the later stage, which is not in line with the development direction of building industrialization; internal thermal insulation has a certain impact on indoor use, and it is easy to form cold bridges and cause condensation; sandwich thermal insulation outside the concrete The protective layer is thicker, and the sandwich insulation material is easy to form a cold bridge after edge sealing treatment, which will affect the overall stiffness distribution of the component, and the overall thickness of the sandwich insulation material is thicker, the cost is higher and the room rate is affected. Although the government recommends promotion, but The actual application range is small

Method used

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  • Manufacturing method and structure of integrated prefabricated thermal-insulation wallboard and wallboard connecting assembly
  • Manufacturing method and structure of integrated prefabricated thermal-insulation wallboard and wallboard connecting assembly
  • Manufacturing method and structure of integrated prefabricated thermal-insulation wallboard and wallboard connecting assembly

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0048] Embodiment 1 discloses a method for manufacturing an integrated prefabricated thermal insulation wallboard, including steps:

[0049] S10: layering the thermal insulation material with the exterior finish;

[0050]S20: connecting the thermal insulation material and the outer finish layer through the connecting component, and the connecting component protrudes from the thermal insulation material;

[0051] S30: laying the thermal insulation material and the outer finish layer in the component mold;

[0052] S40: Concrete walls are poured on the side of the insulating material having the protruding connection components.

[0053] Specifically, step S20 further includes the steps of:

[0054] S21: Reserving installation holes on the exterior finish layer and the heat preservation material respectively;

[0055] S22: through the threaded connector in the connection assembly, pass through the installation hole on the outer finish layer and extend into the installation hol...

Embodiment 2

[0061] The manufacturing method of the integrated prefabricated thermal insulation wallboard disclosed in the second embodiment is basically the same as that of the first embodiment, the only difference is that in the second embodiment, step S20 of the manufacturing method of the integrated prefabricated thermal insulation wallboard further includes steps:

[0062] S21: Reserve installation holes on the insulation material;

[0063] S22: The threaded connector in the connection assembly passes through the outer finish layer through self-drilling and extends into the installation hole on the thermal insulation material, and the threaded connector connects the outer finish layer and the thermal insulation material;

[0064] S23: Thread the threaded sleeve in the connection assembly to the threaded connector, the first end of the threaded sleeve protrudes out of the thermal insulation material, and the second end of the threaded sleeve passes through the installation hole on the t...

Embodiment 3

[0069] Such as Figure 1 to Figure 4 As shown, Embodiment 3 discloses an integrated prefabricated thermal insulation wall panel structure prepared by the integrated prefabricated thermal insulation wall panel manufacturing method disclosed in Embodiment 1, including: a concrete wall 10, pre-embedded with a connecting component 20, And the connection assembly 20 protrudes from the concrete wall 10 ; the insulation material 30 is laminated with the concrete wall 10 through the connection assembly 20 ; the exterior finish layer 40 is laminated with the insulation material 30 through the connection assembly 20 .

[0070] Such as image 3 As shown, the connection assembly 20 includes a threaded sleeve 21 and a threaded connector 22 , and the threaded connector 22 and the threaded sleeve 21 are connected through threaded fit. Mounting holes are respectively reserved on the outer finish layer 40 and the thermal insulation material 30 , the mounting holes on the outer finish layer 40...

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Abstract

The invention discloses a manufacturing method and structure of an integrated prefabricated thermal-insulation wallboard and a wallboard connecting assembly. The manufacturing method of the integrated prefabricated thermal-insulation wallboard comprises the following steps: S10: stacking a thermal-insulation material and an outer decorative finish layer; S20: connecting the thermal-insulation material and the outer decorative finish layer through a connecting assembly, wherein the connecting assembly stretches out of the thermal-insulation material; S30: flatly laying the thermal-insulation material and the outer decorative finish layer into a member mold; and S40: pouring concrete wall body on one side, stretching out of the thermal-insulation material, of the connecting assembly. The structure of the integrated prefabricated thermal-insulation wallboard comprises a concrete wall body, the thermal-insulation material and the outer decorative finish layer, wherein the connecting assembly is pre-buried in the concrete wall body and the connecting assembly stretches out of the concrete wall body; the thermal-insulation material is stacked with the concrete wall body through the connecting assembly; and the outer decorative finish layer is stacked with the thermal-insulation material through the connecting assembly. The manufacturing method of the integrated prefabricated thermal-insulation wallboard, disclosed by the invention, has few machining links and high accelerating speed; and the manufactured wall body has good quality and a good thermal-insulation effect, and the replacement of the thermal-insulation wallboard and the outer decorative finish layer at a later period is convenient to realize.

Description

technical field [0001] The invention relates to the field of wall structure design, in particular to a method for manufacturing an integrated prefabricated thermal insulation wallboard, its structure, and a wallboard connection assembly. Background technique [0002] The current thermal insulation methods for the exterior walls of prefabricated buildings mainly include traditional external thermal insulation, internal thermal insulation and sandwich thermal insulation, etc. These thermal insulation methods all have advantages and disadvantages. Traditional external thermal insulation has many on-site procedures and a long construction period, and there are risks of cracking and falling off in the later stage, which is not in line with the development direction of building industrialization; internal thermal insulation has a certain impact on indoor use, and it is easy to form cold bridges and cause condensation; the outer concrete of sandwich insulation The protective layer ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): E04B1/76E04B1/80B28B1/00B28B1/14
Inventor 李新华张洪超
Owner SHANGHAI JOHNSON ARCHITECTURAL & ENG DESIGN CONSULTANTS
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