Digital quenching equipment for leaf springs

A technology of leaf springs and quenching equipment, applied in quenching devices, heat treatment equipment, furnaces, etc., can solve the problems that the cooling curve cannot be accurately controlled, the material structure and properties cannot be obtained, and the mold change takes a lot of time, so as to improve the finished product Improvement of quality and decarbonization control indicators and fast production pace

Active Publication Date: 2018-04-24
SHANDONG LEOPARD AUTOMOTIVE HLDG
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  • Abstract
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the quenching equipment of the leaf spring cannot be digitally monitored, and the cooling curve after quenching cannot be precisely controlled, so that it is in line with the expected design process cooling curve, and ultimately the expected material structure and performance cannot be obtained. There is a certain gap between the performance of the obtained leaf spring and the design expectation
In addition, the existing step-by-step quenching furnace is suitable for large-scale production of a single variety in large quantities. When organizing production of small batches, multi-variety, and trial-produced products, it will take a lot of time to change molds, slow down the production cycle, and significantly reduce energy consumption. growth and many other disadvantages,

Method used

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  • Digital quenching equipment for leaf springs
  • Digital quenching equipment for leaf springs
  • Digital quenching equipment for leaf springs

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Embodiment Construction

[0029] Such as figure 1As shown, the digital quenching equipment of a leaf spring according to the present invention includes a quenching box, a quenching pool, an electric runner, a hoisting device, a manipulator, a cooling chamber, a constant temperature antifreeze equipment and an exhaust gas treatment equipment; the quenching pool is arranged in a quenching The lower part of the box; the electric runner is installed on the top wall of the quenching box, and more than three manipulators are installed on the electric runner through hoisting equipment, and the electric runner can drive the hoisting equipment and manipulators to rotate above the quenching pool. The hoisting equipment can drive the manipulator to move up and down, and the manipulator can automatically loosen or clamp the leaf spring, and under the drive of the hoisting equipment, the leaf spring can be immersed in and lifted out of the quenching pool; the constant temperature antifreeze equipment is installed in...

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Abstract

The invention discloses a digital quenching device for a steel plate spring, and belongs to the field of heat treatment quenching and cooling devices for steel plate springs. The quenching and cooling temperature of the complete dedicated quenching and cooling device, designed by an applicant, is controlled by a digital terminal to obtain a cooling curve approaching to the cooling curve in the design technology, an ideal material structure is obtained, high performance is achieved, and the finished product quality of the steel plate spring is improved greatly. The digital quenching device is suitable for heat treatment of small-batch and multiple-variety steel plate springs, the production speed is high, the device structure is compact, and energy loss is low. An intelligent temperature control system is adopted to strictly control the heating quality, and the temperature uniformity of a quenching bath and the surface decarburization control index of the product are remarkably improved.

Description

technical field [0001] The invention belongs to the field of heat treatment quenching equipment for leaf springs, and in particular relates to digital quenching equipment for leaf springs. Background technique [0002] At present, the quenching equipment of the leaf spring cannot be digitally monitored, and the cooling curve after quenching cannot be precisely controlled, so that it is in line with the expected design process cooling curve, and ultimately the expected material structure and performance cannot be obtained. The various performances of the obtained leaf springs are different from the design expectations. In addition, the existing step-by-step quenching furnace is suitable for large-scale production of a single variety in large quantities. When organizing production of small batches, multi-variety, and trial-produced products, it will take a lot of time to change molds, slow down the production cycle, and significantly reduce energy consumption. growth and many...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C21D1/64C21D9/02C21D11/00
CPCC21D1/64C21D9/0062C21D9/02C21D11/00
Inventor 孟宪芸王治宝秦立富孙鑫
Owner SHANDONG LEOPARD AUTOMOTIVE HLDG
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