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43results about How to "Fast pace of production" patented technology

Method based on high-silicon high-phosphorus molten iron converter low slag material consumption to melt low-phosphorus steel

The invention relates to a smelting technology method of a steel technological process and specifically relates to a method based on high-silicon high-phosphorus molten iron converter low slag material consumption to melt low-phosphorus steel. The method comprises the following steps: utilizing single-slag operation under the conditions that Si of molten iron putting into a furnace is larger thanor equal to 0.55% and smaller than or equal to 0.8% and P of molten iron putting into the furnace is larger than or equal to 0.17% and smaller than or equal to 0.22%; making a molten iron temperaturelarger than 1250 DEG C and a scrap steel ratio larger than 25%; utilizing a less-slag material, adding the less-slag material into a melting model and controlling the adding amount of an auxiliary material. When Si of general molten iron putting into the furnace is larger than or equal to 0.6% or P of the general molten iron putting into the furnace is larger than or equal to 0.12%, a duplexing method or a double-slag method is utilized by a converter. Under the situations of molten-iron-free three-removal pretreatment and converter duplexing method dephosphorization, operation of the method disclosed by the invention utilizes a single-slag method; under the premises that converter lime consumption is smaller than 40kg/t and a new slag material consuming total amount is smaller than 70kg/t, the condition that P is smaller than 0.012% when a smelting point C is larger than or equal to 0.065% is ensured at the same time. The method disclosed by the invention can effectively reduce novelslag material consumption of high-silicon high-phosphorus molten iron converter smelting, is favorable for reducing industrial waste generation and reduces production cost of per ton of steel.
Owner:UNIV OF SCI & TECH BEIJING +1

Method for smelting high-phosphorus molten iron to produce steel with converter end point P less than or equal to 0.01% by adopting slagless material

The invention belongs to the technical field of converter steelmaking processes, and particularly relates to a method for smelting high-phosphorus molten iron to produce steel with converter end pointP less than or equal to 0.01% by adopting slagless material. The method comprises the following steps that loading low-silicon high-phosphorus molten iron and steel scrap which are not subjected to triple-removal pretreatment into a converter, a single-slag method is adopted to carry out blowing, a slagging material is added twice in a blowing process and a gun position control mode of high, low, high and low is adopted in the blowing process, and oxygen supply and nitrogen supply are carried out in the blowing process; after the blowing is completed, the steel is discharged, slag splashingis carried out after the steel is discharged, slag is reserved after the slag splashing, and is used for smelting in the next furnace. According to the method, on the premise that lime consumption ofa steel liquid is less than or equal to 30 kg/t, and the consumption of the new slag material is less than or equal to 50 kg/t, dephosphorizing of the molten iron with the following components, by weight, 0.14-0.26% and Si, 0.15-0.20% of P is carried out until P is less than or equal to 0.01%, and a dephosphorization rate is larger than or equal to 94%, so that the problem that low-phosphorus steel is smelted by a low-silicon high-phosphorus molten iron with the few slag material in the single-slag method is solved.
Owner:UNIV OF SCI & TECH BEIJING

Automatic four-station three-process feeding mechanism

An automatic four-station three-process feeding mechanism comprises a base, a feeding frame beam, connecting rods and clamping devices. The front end and the rear end of the base are respectively provided with a vertical shaft hole, a rotating shaft is installed in each shaft hole, a rocker arm and one connecting rod are respectively fixed at the upper end and the lower end of each rotating shaft, the other ends of the connecting rods are connected to the feeding frame beam in a pivot mode, the pivot points among the feeding frame beam, the base and the two connecting rods form a parallelogram connecting mechanism, a power source is installed among the rocker arms and the base, and the four clamping devices are evenly arranged on the upper side of a feeding frame from front to rear at equal intervals. The parallelogram connecting mechanism is fast in transposition production rhythm and high in production efficiency and saves working auxiliary time effectively; the four-connecting-rod structure is adopted for the whole structure, in feeding and discharging processes, receding action exists between the feeding mechanism and a main shaft of a roll forming machine, and the feeding mechanism can automatically conveying rim blanks to the main shaft and is reasonable in structure, accurate, and high in stability.
Owner:SHANDONG XIAOYA PRECISE MACHINERY

Device for tightening cylinder hoop after covering of cylinder

The invention discloses a device for tightening a cylinder hoop after covering of a cylinder. The device is used for locking the cylinder hoop of the cylinder; the cylinder hoop comprises a cylinder hoop ring, a clamping seat and a buckle seat, wherein the clamping seat and the buckle seat are located at an opening of the cylinder hoop ring; the device for tightening the cylinder hoop after covering of the cylinder comprises a machine seat, a cylinder supporting assembly and a cylinder hoop clamping assembly; the machine seat forms a hoop tightening space used for containing the cylinder hoopwhich is horizontally placed and is in a loose state; the cylinder supporting assembly comprises a supporting frame which is arranged on the machine seat and correspondingly located below the hoop tightening space; the supporting frame has an active stroke in the up-down direction to upwards push a to-be-locked part of the cylinder covered with a cylinder cover into the hoop tightening space to belocated in the cylinder hoop ring of the cylinder hoop; and the cylinder hoop clamping assembly comprises a clamping driving assembly arranged on the machine seat to enable the cylinder hoop ring ina loose state to be tightened and enable the clamping seat and the buckle seat of the cylinder hoop to be in buckle locking. Manual work is replaced with mechanical equipment, and thus the productionefficiency is improved.
Owner:WUHAN POLYTECHNIC UNIVERSITY

Deep drawing forming method for metal housing of deep cylindrical part and multi-pass one-time forming die

The invention discloses a deep drawing forming method for a metal housing of a deep cylindrical part and a multi-pass one-time forming die. The deep drawing forming method comprises the following specific steps of (1) performing blanking, (2) locating a plate, (3) pressing the plate with a blank holder 5, and (4) performing multi-pass one-time molding. The multi-pass one-time forming die comprisesa male die and a female die corresponding to the male die; the male die comprises a last-pass male die as well as an intermediate-pass male die and a first-pass male die which sequentially sleeve thelast-pass male die; the female die comprises a last-pass female die as well as an intermediate-pass female die and a first-pass female die which are sequentially arranged on the last-pass female die;the first-pass female die is provided with locating pins for locating the plate; and the edge pressing ring sleeves the first-pass male die. The trouble of positioning the plate in multiple times dueto transverse movement of a blank in a multi-pass multi-step continuous stamping process can be saved, the problems of waste materials, die clamping and the like generated during multi-pass multi-step deep drawing can be solved, and the production rhythm and rate can be increased.
Owner:MAANSHAN IRON & STEEL CO LTD

Multi-station hot mold centrifuge production system

The invention discloses a multi-station hot mold method centrifugal production system and relates to the technical field of centrifugal casting machines. Two spaying and cleaning devices are arranged on the two sides of a horizontal centrifugal casting pipe drawing device side by side, and the two ends of each spraying and cleaning device and the two ends of the horizontal centrifugal casting pipe drawing device are respectively provided with a pipe mold lifting device. Supporting wheel mechanisms are arranged in the spraying and cleaning devices. Pipe mold position changing transport carts are arranged on the central axis of the horizontal centrifugal casting pipe drawing device and the central axis of the spaying and cleaning devices. After one procedure is completed for two pipe molds on two adjacent stations, the pipe molds are placed on the pipe mold position changing transport carts through the pipe mold lifting devices, the pipe mold position changing transport carts walk to the next two adjacent stations, the pipe molds are placed on the horizontal centrifugal casting pipe drawing device and the spaying and cleaning devices through the pipe mold lifting devices, and then work of the next procedure starts. Due to the production arrangement of the three stations and the two pipe molds, the production transition smoothness is good. The multi-station hot mold method centrifugal production system has the advantages of being small in occupied land, compact in structure, reasonable in arrangement, convenient to operate and particularly suitable for producing large-aperture cast pipes.
Owner:XINXING DUCTILE IRON PIPES CO LTD

Pre-smelting process of electrolytic aluminum liquid

The invention relates to a pre-smelting process of electrolytic aluminum liquid. The pre-melting process of the electrolytic aluminum liquid comprises the following steps that (1) pre-alloying treatment is carried out, specifically, after the electrolytic aluminum liquid enters a transfer vacuum ladle, pre-alloying treatment is carried out, and after intermediate alloy is put into the transfer vacuum ladle, inert gas is blown into the transfer vacuum ladle from a micropore gas permeable brick at the bottom of the transfer vacuum ladle till the intermediate alloy is completely molten; (2) blowing purification treatment is carried out, specifically, after the intermediate alloy is completely molten, a covering agent is arranged on the surface of melt firstly, then the flow and pressure of the inert gas are adjusted, and the flow and pressure of the inert gas are controlled to be in a periodic hill peak mode of gradually increasing and then gradually decreasing; and (3) after blowing purification is finished, standing is carried out for 2 - 5 min, and then the covering agent is removed. According to the pre-smelting process of the electrolytic aluminum liquid, the electrolytic aluminum liquid is pre-smelted in the transfer vacuum ladle, components are pre-adjusted, the gas content and the slag content are reduced, and the melt cleanliness is improved so that the electrolytic aluminum liquid can be directly used for high-quality aluminum alloy production, production efficiency is high, pollution is less, and cost is low.
Owner:XINJIANG JOINWORLD CO LTD

Removing device of tail coil of cold-rolling unit and tail coil removing method thereof

The invention discloses a removing device of a tail coil of a cold-rolling unit. The removing device of the tail coil of the cold-rolling unit comprises a support. The top of the support is an inclined face. A coil pushing plate, a coil partition plate and a baffle are arranged on the top of the support. The coil pushing plate and the coil partition plate are connected with the support through a rotating shaft a and a rotating shaft b correspondingly. The rotating shaft a and the rotating shaft b are connected with a coil pushing hydraulic cylinder and a coil partition hydraulic cylinder correspondingly through hinged joints. The coil pushing hydraulic cylinder and the coil partition hydraulic cylinder are both connected with the support. According to the removing device of the tail coil of the cold-rolling unit, the tail coil can be rapidly and effectively removed without the need for a crane. A tail coil removing method comprises the following steps that firstly, the tail coil is made to be identical with the top of the support in height; secondly, the coil pushing hydraulic cylinder drives the coil pushing plate to push the tail coil to reach the coil partition plate; and thirdly, the coil partition hydraulic cylinder is started, the coil partition plate is made to be unfolded, the tail coil rolls to the baffle along the support, and a forklift lifts the tail coil and conveys the tail coil to a workshop tail coil storage area. By the adoption of the tail coil removing method, the work efficiency is improved.
Owner:MCC SFRE HEAVY IND EQUIP

A liquid metal magnetic conveying device

The invention discloses liquid metal magnetic force transmission equipment. The liquid metal magnetic force transmission equipment comprises a magnetic force transmission pump unit and a transmission pump groove. The magnetic force transmission pump unit comprises at least one electromagnetic pump and at least one permanent magnet pump. The electromagnetic pump is disposed on the transmission pump groove, and the permanent magnet pump is disposed on the transmission pump groove. The liquid metal magnetic force transmission equipment is advantageous in that by adopting multi-stage push, the transmission speed of the liquid metal is accelerated, and a transmission capability is improved, and the liquid metal magnetic force transmission equipment is adapted to a fast production rhythm; the electromagnetic transmission of the liquid metal having a large proportion and low conductivity is realized; the whole transmission equipment is more energy-saving by adopting the permanent magnet pump; strong thermal insulation is realized by small space via nano-meter thermal insulation materials, and therefore the operating air gap of the electromagnetic pump and the operating air gap of the permanent magnet pump are reduced, and the working efficiency of the electromagnetic pump and the working efficiency of the permanent magnet pump are improved.
Owner:HUNAN KEMEIDA ELECTRIC +1

Scrimber double-station forming device

The invention relates to a scrimber double-station forming device. The scrimber double-station forming device comprises pressure heads, two die clamping blocks, die separating blocks, dies and a workbench. The two die clamping blocks are installed on the workbench, the die separating blocks are installed between the two die clamping blocks, the dies are installed between the die clamping blocks and the die separating blocks and located on the workbench, and the pressure heads are arranged at the upper ends of the positions between the die clamping blocks and the die separating blocks and move up and down between the die clamping blocks and the die separating blocks. The scrimber double-station forming device is installed on a hydraulic machine, and the pressure heads are fixed to the lower end of a slide block of the hydraulic machine. The scrimber double-station forming device has the advantages that the potency of a super-tonnage main machine of the frame-type hydraulic machine is sufficiently realized, one device is provided with the two dies, and thus, the forming efficiency is multiplied; a one-station movable die clamping block, a one-station clamping wedge and a driving cylinder are omitted; and the main machine structure is greatly simplified, the reliability is higher, and the manufacturing cost is lower.
Owner:NANTONG METALFORMING EQUIP +2

Reconstituted material double station forming device

The invention relates to a scrimber double-station forming device. The scrimber double-station forming device comprises pressure heads, two die clamping blocks, die separating blocks, dies and a workbench. The two die clamping blocks are installed on the workbench, the die separating blocks are installed between the two die clamping blocks, the dies are installed between the die clamping blocks and the die separating blocks and located on the workbench, and the pressure heads are arranged at the upper ends of the positions between the die clamping blocks and the die separating blocks and move up and down between the die clamping blocks and the die separating blocks. The scrimber double-station forming device is installed on a hydraulic machine, and the pressure heads are fixed to the lower end of a slide block of the hydraulic machine. The scrimber double-station forming device has the advantages that the potency of a super-tonnage main machine of the frame-type hydraulic machine is sufficiently realized, one device is provided with the two dies, and thus, the forming efficiency is multiplied; a one-station movable die clamping block, a one-station clamping wedge and a driving cylinder are omitted; and the main machine structure is greatly simplified, the reliability is higher, and the manufacturing cost is lower.
Owner:NANTONG METALFORMING EQUIP +2

Model Control Method of Heating Furnace Temperature

The invention relates to the field of metallurgical production, in particular to a method for controlling the temperature of a heating furnace. A model control method for heating furnace temperature. Firstly, based on the actual production data, a statistical sample of gas under the stable production rhythm of each single product in the heating furnace is established; then a linear distribution curve of furnace temperature and a product temperature tracking model are established and combined parameters and product types in the furnace to obtain the initial set value of the furnace temperature in a certain control section; then calculate the gas flow standard value and gas flow calculation value of the control section, and compare it with the gas flow measured value of the control section to obtain the control The temperature correction adjustment factor of the section, and finally the final set value of the furnace temperature of the control section is calculated by using the temperature correction adjustment factor. The invention can effectively alleviate problems such as abnormal furnace temperature measurement accuracy, abnormal product heating quality, and energy waste caused by changes in the heat load of the heating furnace, and is a concrete embodiment of refined control of industrial production and environmental management.
Owner:BAOSHAN IRON & STEEL CO LTD

A kind of 160mm thick q235c low compression bit thick steel plate and its preparation method

The invention discloses a Q235C super-thick steel plate having a thickness of 160mm and low compression ratio and a preparation method of the steel plate. The Q235C super-thick steel plate comprises the following components in percentage by weight: 0.10-0.17% of C, 0.10-0.35% of Si, 0.80-1.40% of Mn, less than or equal to 0.018% of P, less than or equal to 0.0050% of S, 0.020-0.050% of Alt, 0.28-0.34% of Ceq and the balance of Fe and unavoidable impurities. During rolling, the heating temperature of a continuous casting billet having a thickness of 320mm is 1140-1240 DEG C, the heating time of the billet is 300-400 minutes, the temperature of a soaking zone is 1130-1230 DEG C, the soaking time is at least 70 minutes, and the tapping temperature is 1130-1230 DEG C; a one-stage controlled rolling is adopted, greatest reduction is adopted in each pass, the finishing rolling temperature is 800-900 DEG C, and a swing-type reciprocating water-cooled process is used after the rolling. By the preparation method, on the premise that the compression ratio is only 2: 1, a carbon structural steel having a thickness of 160mm and the yield strength being greater than 195MPa can be obtained through rolling, the production pace is quick, the strong applicability is achieved and the Q235C super-thick steel plate has the advantages of excellent lamellar tearing resistance, no need of heat treatment and low production cost.
Owner:NANJING IRON & STEEL CO LTD
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