Welding repair method of 4145h forging and its repaired 4145h forging
A welding repair and forging technology, which is applied in the field of steel welding, can solve the problems of high hydrogen content and high hardness of forgings, and achieve the effects of improving weld toughness, reducing hardening degree, and reducing production costs
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Embodiment 1
[0080] A welding repair method for 4145H forgings, mainly comprising the following steps:
[0081] (1) Preparation before welding: Grind and clean the cracked or damaged part of the forging and process a U-shaped groove. The included angle of the groove is 10°, the bottom of the groove is arc-shaped, and the minimum gap of the groove is 8mm; At a temperature of 380°C, preheat as a whole for 3 hours, the preheating rate is 80°C / h, and dry the J507 electrode with a diameter of 3mm at 350°C for 2 hours;
[0082] (2) Welding: Surfacing the forging with the welding wire of the body and the electrode dried in step (1). Then use a flat-bottomed hammer to hammer the surface of the weld bead vertically, and the hammering direction between two adjacent welding layers should be opposite, and then the welding is completed layer by layer;
[0083](3) Annealing: After the welding is completed, the forging is subjected to stress-relief annealing, and the forging is placed in a tempering fur...
Embodiment 2
[0086] A welding repair method for 4145H forgings, mainly comprising the following steps:
[0087] (1) Preparation before welding: Grind and clean the cracked or damaged part of the forging and process a U-shaped groove. The included angle of the groove is 20°, the bottom of the groove is arc-shaped, and the minimum gap of the groove is 12mm; At a temperature of 420°C, the overall preheating is for 5 hours, the preheating rate is 80°C / h, and the J507 electrode with a diameter of 3.5mm is dried at 400°C for 3 hours;
[0088] (2) Welding: Surfacing the forging with the welding wire of the body and the electrode dried in step (1). Then use a flat-bottomed hammer to hammer the surface of the weld bead vertically, and the hammering direction between two adjacent welding layers should be opposite, and then the welding is completed layer by layer;
[0089] (3) Annealing: After the welding is completed, the forging is subjected to stress-relief annealing, and the forging is placed in...
Embodiment 3
[0092] A welding repair method for 4145H forgings, mainly comprising the following steps:
[0093] (1) Preparation before welding: Grind and clean the cracked or damaged part of the forging and process a U-shaped groove. The included angle of the groove is 15°, the bottom of the groove is arc-shaped, and the minimum gap of the groove is 10mm; At a temperature of 400°C, the overall preheating is for 4 hours, the preheating temperature rise rate is 80°C / h, and the J507 electrode with a diameter of 3.2mm is dried at 380°C for 2 hours;
[0094] (2) Welding: Surfacing the forging with the welding wire of the body and the electrode dried in step (1). Then use a flat-bottomed hammer to hammer the surface of the weld bead vertically, and the hammering direction between two adjacent welding layers should be opposite, and then the welding is completed layer by layer;
[0095] (3) Annealing: After the welding is completed, the forging is subjected to stress-relief annealing, and the for...
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