Anti-felting dyeing and finishing technology of wool fabric

An anti-felting and fabric technology, which is applied in the treatment of anti-shrinkage fibers, textile materials, dyeing methods, etc., can solve the problems of affecting the wettability of wool surface, hindering the adsorption and diffusion of dyes, and easy felting of fiber characteristics, to achieve Bright color, increase color fixation effect, increase adhesion effect

Active Publication Date: 2017-02-22
JIANGSU YINGZHULIAN TEXTILE TECH DEV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Wool fabric is a kind of natural fiber fabric. Wool fiber has excellent performance, excellent curl and elasticity, warm and comfortable, and is loved by consumers. However, wool fabric has insufficient bright colors, poor wet fastness and felting shrinkage. The biggest problem, this is because the wool surface has a tight scale layer, and the outermost layer of wool scales contains a very thin hydrophobic layer, which affects the wettability of the wool surface and hinders the adsorption and diffusion of dyes, thus affecting the dye. In addition, its fiber characteristics are easy to feel and shrink, which also brings difficulties to uniform dyeing. In addition, some mordant dyes have environmental pollution when dyeing wool fabrics, and cannot adapt to the development of the environment of energy saving and emission reduction. Trend, how to improve wool dyeing performance, increase wet fastness, reduce environmental pollution, a kind of anti-felting dyeing and finishing process suitable for wool fabrics that can solve the above problems is worth studying

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] An anti-felting dyeing and finishing process for wool fabrics, comprising the following steps:

[0025] (1) Pre-dyeing treatment process: prepare gray woolen fabric, and carry out scouring treatment. The temperature is controlled at 80° C., and the scouring time is 45 minutes. 30°C, bath ratio 1:8, cloth speed 90m / min, pressure 4kN; after washing, use semi-wet gray cloth for shrinking process, adjust pH to 3.5, temperature control at 40°C, after shrinking Dehydrate and dry to 80% dry;

[0026] (2) Low-temperature plasma treatment process: the pre-treated wool fabric is subjected to low-temperature plasma treatment, the treatment gas is a mixed gas of chlorine and nitrogen with a mass ratio of 3:2, and the treatment power is 150W, specifically using corona discharge After plasma treatment for 10s, wash with hot water for 3 minutes, and then wash with cold water for 8 minutes after treatment for 5 seconds; the temperature for hot water washing is 75°C, and the temperatur...

Embodiment 2

[0033] An anti-felting dyeing and finishing process for wool fabrics, comprising the following steps:

[0034] (1) Pre-dyeing treatment process: prepare wool fabric gray cloth, and carry out scouring treatment. The temperature is controlled at 90° C., and the scouring time is 55 minutes. 35°C, bath ratio 1:10, cloth speed 120m / min, pressure 6kN; after washing, use semi-wet gray cloth for shrinking process, adjust pH to 4.0, temperature control at 50°C, after shrinking Dehydrate and dry to 80% dry;

[0035] (2) Low-temperature plasma treatment process: the pre-treated wool fabric is subjected to low-temperature plasma treatment, the treatment gas is a mixed gas of chlorine and nitrogen with a mass ratio of 3:2, and the treatment power is 200W, specifically using corona discharge After plasma treatment for 10s, wash with hot water for 3 minutes, and then wash with cold water for 8 minutes after treatment for 5 seconds; the temperature for hot water washing is 85°C, and the temp...

Embodiment 3

[0042] An anti-felting dyeing and finishing process for wool fabrics, comprising the following steps:

[0043] (1) Pre-dyeing treatment process: prepare gray woolen fabrics, and carry out scouring treatment. The temperature is controlled at 85° C., and the scouring time is 50 minutes. 33°C, bath ratio 1:9, cloth speed 105m / min, pressure 5kN; after washing, use semi-wet gray cloth for shrinking process, adjust pH to 3.7, temperature control at 45°C, after shrinking Dehydrate and dry to 80% dry;

[0044] (2) Low-temperature plasma treatment process: the pre-treated wool fabric is subjected to low-temperature plasma treatment, the treatment gas is a mixed gas of chlorine and nitrogen with a mass ratio of 3:2, and the treatment power is 175W, specifically using corona discharge After plasma treatment for 10 seconds, wash in hot water for 3 minutes, and then wash in cold water for 8 minutes after treatment for 5 seconds; the temperature for hot water washing is 80°C, and the tempe...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention discloses an anti-felting dyeing and finishing technology of a wool fabric. A systemic and complete flow from dying pretreatment, low temperature plasma treatment, a supercritical carbon dioxide disperse dyeing treatment technology and an acidic dye two-stage dyeing treatment technology to an after-treatment dyeing and finishing technology cooperates with a disperse dye specially produced for the special properties of the wool fabric and an acidic mixed dye composition, and fabric treatment before dyeing of the pretreated wool fabric is carried out by using low temperature plasma, so the anti-felting performance of the wool fabric is improved, the dyeing adhesion is enhanced, and the color fixation effect is increased. The anti-felting dyeing and finishing technology of the wool fabric has the advantages of simplicity in operation, brilliant dyed color of the fabric, no color fading, effective improvement of the wet fastness, good dyeing effect, uniform color, difficulty in color fading, high industrialization degree, good ecologic and environmentally-friendly property, energy saving and emission reduction, and environmental protection and low carbon.

Description

technical field [0001] The invention relates to a fabric dyeing and finishing process, in particular to a wool fabric anti-felting dyeing and finishing process. Background technique [0002] Wool fabric is a kind of natural fiber fabric. Wool fiber has excellent performance, excellent curl and elasticity, warm and comfortable, and is loved by consumers. However, wool fabric has insufficient bright colors, poor wet fastness and felting shrinkage. The biggest problem, this is because the wool surface has a tight scale layer, and the outermost layer of wool scales contains a very thin hydrophobic layer, which affects the wettability of the wool surface and hinders the adsorption and diffusion of dyes, thus affecting the dye. In addition, its fiber characteristics are easy to feel and shrink, which also brings difficulties to uniform dyeing. In addition, some mordant dyes have environmental pollution when dyeing wool fabrics, and cannot adapt to the development of the environmen...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D06P1/16D06P1/39D06P1/44D06P1/50D06P1/613D06P1/653D06P1/667D06P3/14D06P3/16D06P1/94D06M10/02D06B3/10
CPCD06B3/10D06M10/025D06M2200/45D06P1/16D06P1/39D06P1/445D06P1/50D06P1/6133D06P1/6136D06P1/6533D06P1/667D06P1/94D06P3/001D06P3/004D06P3/143D06P3/16
Inventor 温明华陶建玉尹寿虎
Owner JIANGSU YINGZHULIAN TEXTILE TECH DEV
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