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A disc-type energy-saving lamp multi-station automatic assembly line

An automatic assembly, energy-saving lamp technology, applied in the direction of machines with sequential working positions, can solve the problems of not achieving fully automated production operations, increasing product costs and energy consumption, and unfavorable environmental protection production, reducing production energy consumption and reducing energy consumption. Scrap rate, reduced energy bills, ease of operation and management

Active Publication Date: 2018-01-09
浙江九阳光电有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, most enterprises usually use operators to implement the above procedures manually, which has low efficiency and poor consistency, which affects product quality.
There are also companies that use automatic assembly lines for energy-saving lamps. Many of their production processes are not yet fully automated, and some processes are still done manually. For example, power testing and aging processes need to be completed after the energy-saving lamps are assembled.
On the one hand, its low automation level affects production efficiency; on the other hand, some energy-saving lamps that have been assembled cannot be reworked because they cannot pass the power test and aging products, so they can only be treated as waste products, which increases product costs and energy consumption, which is not conducive to environmentally friendly production

Method used

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  • A disc-type energy-saving lamp multi-station automatic assembly line
  • A disc-type energy-saving lamp multi-station automatic assembly line
  • A disc-type energy-saving lamp multi-station automatic assembly line

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Embodiment Construction

[0045] Figures 1 to 12 Among them, a disc-type energy-saving lamp multi-station automatic assembly line, including a disc frame, the middle part of the disc frame is pierced with a rotating mechanism, the disc frame includes an upper disc frame 2 and a lower disc frame 4, and the rotating mechanism Turning disc 1 is arranged on the top, and turning disc 1 is positioned between upper disc rack 2 and lower disc rack 4, and rotating disc 1 is positioned at the directly above lower disc rack 4 and its diameter is smaller than lower disc rack 4, and lower circle Disc frame 4 is positioned at the top of rotating disc 1 and its diameter is smaller than following rotating disc 1. Upper disc rack 2 and lower disc rack 4 are mainly used to fix each station to ensure that each station works normally. When the rotating disk 1 rotates, there is a receiving pipe seat 3 for placing workpieces at the peripheral edge of the rotating disk 1, and the rotating disk 1 rotates to drive the workpie...

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Abstract

The invention relates to a disc type multi-station automatic assembly line for energy-saving lamps. The disc type multi-station automatic assembly line comprises a disc rack, wherein a rotating mechanism penetrates through the middle part of the disc rack; a rotating plate is arranged on the rotating mechanism; the rotating plate is driven to rotate by the rotating mechanism; a pipe accommodating base used for accommodating a workpiece is arranged at the circumferential edge of the rotating plate; when the rotating plate is rotated, the workpiece on the pipe accommodating base is driven to be conveyed along the peripheral direction; a workpiece sensing detection station, a guide wire shearing station, a guide wire pressing station, a lamp holder screwing station, a rivet disassembling station, a rivet pressing station, an aging station, a power test station, an injection station and a pipe detaching station are arranged on the periphery of the rotating plate. The disc type multi-station automatic assembly line for energy-saving lamps, provided by the invention, can realize the processes, including power test, aging and the like; the production energy consumption and the rejection rate can be reduced; the product quality can be promoted; the degree of automation is high; the working strength of the worker can be reduced; the promotional value is higher.

Description

technical field [0001] The invention relates to a production equipment for electric light source products, in particular to an automatic assembly line for energy-saving lamps. Background technique [0002] The production process of energy-saving lamps mainly involves cutting the guide wire, twisting the lamp cap, pressing the guide wire, pressing down the rivet, injecting the lamp cap, and testing the light. After completion, power testing and aging are required. At present, most enterprises usually use operators to implement the above procedures manually, which has low efficiency and poor consistency, which affects product quality. There are also companies that use automatic assembly lines for energy-saving lamps. Many of their production processes are not yet fully automated. Some processes are still done manually, such as power testing and aging. On the one hand, its low automation level affects production efficiency; on the other hand, some energy-saving lamps that have...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01J9/48
CPCH01J9/48
Inventor 祝江土刘立忠万善忠
Owner 浙江九阳光电有限公司