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Flexible solar cell module and preparation method and application thereof

A technology of flexible solar cells and solar cell sheets, applied in the field of solar cells, can solve the problems of reducing the load of solar aircraft, difficult to adapt to wing fitting, unable to adapt to airfoil curved surface fitting, etc., so as to improve load capacity and flight performance , Improve the effect of pneumatic insurance, and reduce the effect of installation and fixed weight

Active Publication Date: 2017-02-22
48TH RES INST OF CHINA ELECTRONICS TECH GROUP CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Traditional rigid solar cell modules generally use PET light-transmitting film (about 200 μm thick) + EVA layer (about 500 μm thick) + monocrystalline silicon wafer or polycrystalline silicon wafer (about 180 μm thick) + TPE backlight, and its surface density is usually 2.0~ 2.5 kg / m 2 , leading to the lack of flexibility of the solar cell module, not only cannot adapt to the fit with the airfoil surface, but also has a large mass, which reduces the load of the solar aircraft and is difficult to meet the application requirements of the solar aircraft
[0004] At present, in the disclosed solar cell module manufacturing technology for solar drones, such as CN203659894 U and CN201510680597, rigid solar cells are used to prepare solar cell components. Fragmentation, components cannot undergo large bending deformation, and it is difficult to adapt to the fit of large curvature changes on the wing
Moreover, the laying and installation process of the solar cell module and the wing frame in these patents is complicated, and the installation structure is difficult to meet the high smoothness of the wing surface required by the aerodynamics of the UAV.
In addition, as in the CN203659894 U patent, although the area density of the traditional solar cell module is reduced by more than 35%, the area density still reaches 1.2Kg / m 2 At the same time, the solar cell modules prepared in this patent lack a flexible support substrate, which makes it difficult to ensure the commonality between the solar cell modules and the UAV wing frame and the reliability of the solar cells

Method used

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  • Flexible solar cell module and preparation method and application thereof
  • Flexible solar cell module and preparation method and application thereof
  • Flexible solar cell module and preparation method and application thereof

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Embodiment 1

[0037] Such as figure 1 As shown, the flexible solar cell module of this embodiment includes an encapsulation skin 1 and an assembly skeleton 2 disposed on the surface of the encapsulation skin 1 , and the encapsulation skin 1 extends outward along at least one side of the assembly skeleton 2 to form a cladding edge 11 .

[0038] In this embodiment, the encapsulation skin 1 extends upwards to both sides along the span of the aircraft where the component skeleton is laid to form cladding edges 11 .

[0039] In this embodiment, the packaging skin 1 is a PET heat-shrinkable film with a thickness of 25 μm and a transmittance of 95%.

[0040] In other embodiments, the heat-shrinkable film may be PET heat-shrinkable film, PVC heat-shrinkable film, OPS heat-shrinkable film, PE heat-shrinkable film or POF heat-shrinkable film. The thickness of the heat-shrinkable film is preferably 20 μm to 60 μm, and the transmittance is preferably 80% to 100%.

[0041] In this embodiment, the modu...

Embodiment 2

[0058] Such as Figure 4 As shown, the flexible solar cell module of this embodiment includes an encapsulation skin 1 and an assembly skeleton 2 disposed on the surface of the encapsulation skin. The encapsulation skin 1 extends outward along at least one side of the assembly skeleton to form a cladding edge.

[0059] In this embodiment, the encapsulation skin 1 extends upwards to both sides along the span of the aircraft where the component skeleton is laid to form cladding edges.

[0060] Wherein, the packaging skin 1 is a PVC heat-shrinkable film with a thickness of 25 μm and a transmittance of 95%.

[0061] In this embodiment, the module skeleton 2 is arranged on the lower surface of the packaging skin 1, and the module skeleton 2 includes a first packaging adhesive film 21, a flexible solar cell array 22, a second packaging adhesive film 23, and an inner skin 26 from top to bottom. , the third encapsulation film 25 and the support member 24 .

[0062] In this embodiment...

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Abstract

The invention discloses a flexible solar cell module and a preparation method and application thereof. The flexible solar cell module comprises a package skin and a module framework, wherein the module framework is arranged on a surface of the package skin, and the package skin outwards extend along at least one edge of the module framework to form a cladding edge. The flexible solar cell is prepared by a hot pressing integrated package process. The flexible crystalline silicon solar cell module has the following advantages of high surface attachment, excellent surface aerodynamic performance, light weight and the like, is convenient to install and has wide application in a spacecraft such as a solar powered unmanned air vehicle.

Description

technical field [0001] The invention belongs to the technical field of solar cells, and in particular relates to a flexible solar cell component for space, a preparation method and application thereof. Background technique [0002] High-altitude and long-endurance solar-powered drones have the advantages of high flight altitude, long working hours, wide coverage, flexible use, low operating costs, and no environmental pollution. The platform has a very broad application prospect. It uses solar radiation energy as power to continuously fly unmanned aerial vehicles at high altitudes for long periods of time. It uses photovoltaic cells to convert solar energy into electrical energy, and drives propellers to rotate through electric motors to generate flight power. During the day, solar-powered UAVs rely on solar cells laid on the surface of the body to convert absorbed solar radiation into electrical energy, maintain the operation of the power system, avionics and payloads, and...

Claims

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Application Information

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IPC IPC(8): H01L31/048
CPCY02E10/50H01L31/048H01L31/0481
Inventor 周洪彪张建国杨晓生黄齐鸣
Owner 48TH RES INST OF CHINA ELECTRONICS TECH GROUP CORP
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