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Equipment and method for producing carpet

A technology for manufacturing equipment and carpets, which is applied in the field of manufacturing equipment for weaving environmentally friendly carpets. It can solve the problems of large equipment footprint, long drying time, and large energy consumption, so as to improve the production environment, reduce production energy consumption, and shorten the process. The effect of the process

Inactive Publication Date: 2017-04-26
BINZHOU COC CARPET
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The manufacturing process of traditional tufted carpets includes several processes such as tufting, gluing, drying and post-processing. The working environment of gluing and drying processes is poor, producing peculiar smell or harmful gas, which pollutes the environment; because it takes a long time Short drying time, large energy consumption and large equipment footprint
Tufted carpets produced by traditional techniques contain latex adhesives, so it is difficult to avoid the generation of volatile organic gases (VOCs) during use, and it is difficult to recycle waste carpets after use.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Equipment and method for producing carpet
  • Equipment and method for producing carpet

Examples

Experimental program
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Effect test

Embodiment 1

[0047] The blanket feeding roller sends a tufted embryo blanket (the pile yarn is 10 / 90% wool / polyester 6.25Nm / 2 blended yarn, and the base fabric is polypropylene (PP) cloth) into the blanket storage box, and enters the press through the guide roller. Closing roller; the interlining is polypropylene yarn cloth, which is sent out by the interlining roller, and the PA6 hot-melt fiber web (melting point is 130°C) is sent out by the hot-melt mesh roller, and the interlining and hot-melt mesh are superimposed into the hot pressing roller, and there are three layers at the pressing roller Composite, from top to bottom: interlining, hot-melt net, tufted embryonic blanket, the pile surface of the tufted embryonic blanket is at the bottom. The above-mentioned three-layer composite enters the thermal bonding device, the heating temperature is 170° C., the heating time is 30 s, and the pressures of the front bonding pressure roller and the rear bonding pressure roller are 0.05 and 0.1 Mp...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention discloses equipment and a method for producing a latex-free environment-friendly carpet. The equipment comprises a carpet collecting device, a compounding device, a hot bonding device, a cold-pressing curing forming device, a pile carding device and a carpet collecting device which are sequentially arranged. The following steps are adopted: compounding lining cloth, a hot bonding material and a blank carpet respectively, performing hot bonding, performing cold-pressing curing, and performing pile carding. Compared with the prior art, the invention has the advantages as follows: the hot bonding material is used for substituting the latex bonding agent, hot-pressing forming is adopted, the equipment structure and the process optimization are reasonable, the process flow is shortened, the producing environment is improved, and the producing energy consumption is reduced. A product does not produce organic volatile gases (VOC), and can be recycled after being discarded.

Description

technical field [0001] The invention belongs to the technical field of textiles, and in particular relates to a latex-free manufacturing equipment and method for weaving environment-friendly carpets. Background technique [0002] The manufacturing process of traditional tufted carpets includes several processes such as tufting, gluing, drying and post-processing. The working environment of gluing and drying processes is poor, producing peculiar smell or harmful gas, which pollutes the environment; because it takes a long time The drying time is long, the energy consumption is large, and the equipment occupies a large area. Tufted carpets produced by traditional techniques contain latex adhesives, so it is difficult to avoid the generation of volatile organic gases (VOCs) during use, and it is difficult to recycle waste carpets after use. Contents of the invention [0003] In order to solve the above technical problems, the present invention provides a method and equipment...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B32B37/10B32B37/12B32B37/06B32B37/08A47G27/02
CPCA47G27/02B32B37/06B32B37/08B32B37/10B32B37/1284
Inventor 董卫国齐建军王其美林新花吴明胡氏奇刘以海李连秀张裴裴吕延平宋海霞吴立芬
Owner BINZHOU COC CARPET