Automobile energy absorption box based on negative poisson ratio structure filling and multi-object optimization method thereof
A multi-objective optimization, negative Poisson's ratio technology, applied in multi-objective optimization, design optimization/simulation, vehicle parts, etc., can solve the problem that the function of the energy-absorbing box cannot be exerted, the energy-absorbing effect is not ideal, and the energy-absorbing box collision simulation There are no problems such as optimizing the design process to achieve good reusability, save development time, and improve driving safety.
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Embodiment 1
[0061] Example 1: Automotive crash box based on negative Poisson’s ratio structure filling
[0062] Such as figure 1 and figure 2 As shown, the automotive crash box based on negative Poisson's ratio structure filling includes a front beam 1 , a crash box shell 2 , and a negative Poisson's ratio energy-absorbing inner core 3 .
[0063] Wherein, the front end of the energy-absorbing box shell 2 is welded on the front beam 1; the rear end has a flange, which is fixedly connected to the front longitudinal beam by fixing bolts.
[0064] Such as image 3 , the negative Poisson's ratio energy-absorbing inner core 3 is a three-dimensional structure extended from a concave hexagon as a unit cell matrix, and is made of high-strength aluminum alloy through rapid prototyping technology, and is bonded with the energy-absorbing box The inner surface of the shell 2 is connected to fill the cavity therein. The length of the negative Poisson's ratio energy-absorbing inner core 3 is equal ...
Embodiment 2
[0067] Example 2: Multi-objective optimization design method for automotive crash boxes based on negative Poisson's ratio structure filling
[0068] In this embodiment, the modeling software uses CATIA and Hypermesh, the simulation software is LS-dyna solver, and the optimization software is Isight and Matlab.
[0069] Figure 5 It is a flowchart of an optimization method based on the structure of the present invention, and the specific steps are as follows:
[0070] Step 1: Use CATIA to establish a parameterized concave hexagonal unit cell and expand it into a suitable structural unit. The finite element model of the shell of the energy-absorbing box and the front beam is established in Hypermesh.
[0071] Step 2: Take the inner angle θ of the unit cell structure of the concave hexagon, the length of the base of the unit cell a, the length of the hypotenuse of the cell b, and the thickness of the cell wall t as the design variables, and preliminarily determine the value ran...
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