Automobile energy absorption box based on negative poisson ratio structure filling and multi-object optimization method thereof

A multi-objective optimization, negative Poisson's ratio technology, applied in multi-objective optimization, design optimization/simulation, vehicle parts, etc., can solve the problem that the function of the energy-absorbing box cannot be exerted, the energy-absorbing effect is not ideal, and the energy-absorbing box collision simulation There are no problems such as optimizing the design process to achieve good reusability, save development time, and improve driving safety.

Active Publication Date: 2017-05-31
NANJING UNIV OF AERONAUTICS & ASTRONAUTICS
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For example, the Chinese patent CN104590178A uses foamed aluminum alloy fillers, but because of its positive Poisson's ratio structure, the full function of the energy-absorbing box cannot be brought into full play in actual collisions
[0006] In summary, the existing designs of crash boxes for automobiles have their own deficiencies, and the energy-absorbing effect is not ideal, and in the crash simulation for crash boxes There is no complete optimization design process

Method used

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  • Automobile energy absorption box based on negative poisson ratio structure filling and multi-object optimization method thereof
  • Automobile energy absorption box based on negative poisson ratio structure filling and multi-object optimization method thereof
  • Automobile energy absorption box based on negative poisson ratio structure filling and multi-object optimization method thereof

Examples

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Embodiment 1

[0061] Example 1: Automotive crash box based on negative Poisson’s ratio structure filling

[0062] Such as figure 1 and figure 2 As shown, the automotive crash box based on negative Poisson's ratio structure filling includes a front beam 1 , a crash box shell 2 , and a negative Poisson's ratio energy-absorbing inner core 3 .

[0063] Wherein, the front end of the energy-absorbing box shell 2 is welded on the front beam 1; the rear end has a flange, which is fixedly connected to the front longitudinal beam by fixing bolts.

[0064] Such as image 3 , the negative Poisson's ratio energy-absorbing inner core 3 is a three-dimensional structure extended from a concave hexagon as a unit cell matrix, and is made of high-strength aluminum alloy through rapid prototyping technology, and is bonded with the energy-absorbing box The inner surface of the shell 2 is connected to fill the cavity therein. The length of the negative Poisson's ratio energy-absorbing inner core 3 is equal ...

Embodiment 2

[0067] Example 2: Multi-objective optimization design method for automotive crash boxes based on negative Poisson's ratio structure filling

[0068] In this embodiment, the modeling software uses CATIA and Hypermesh, the simulation software is LS-dyna solver, and the optimization software is Isight and Matlab.

[0069] Figure 5 It is a flowchart of an optimization method based on the structure of the present invention, and the specific steps are as follows:

[0070] Step 1: Use CATIA to establish a parameterized concave hexagonal unit cell and expand it into a suitable structural unit. The finite element model of the shell of the energy-absorbing box and the front beam is established in Hypermesh.

[0071] Step 2: Take the inner angle θ of the unit cell structure of the concave hexagon, the length of the base of the unit cell a, the length of the hypotenuse of the cell b, and the thickness of the cell wall t as the design variables, and preliminarily determine the value ran...

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Abstract

The invention discloses an automobile energy absorption box based on negative poisson ratio structure filling and a multi-object optimization method thereof. An energy absorption box body (2) is filled with negative poisson ratio filling inner cores (3) with an inner sunken hexagonal negative poisson ratio structure, wherein deformation induction grooves are designed on the energy absorption box body (2). The energy absorption box body is connected between front protection transverse beams and front longitudinal beams. Through mechanical properties uniquely owned by the negative poisson ratio structure, a stress deformation state during automobile collision is improved, and the energy absorption effect is reinforced, so that safety of passengers is improved, and maintenance cost is reduced. Meanwhile, the invention provides a multi-object optimization scheme aiming at the novel structure; through parametric modeling of the energy absorption inner cores, an energy absorption outer shell and a surrounding structure, on the basis of the Hamersley experimental design, the structure is subjected to crash simulation, a model approximating a response surface is obtained, and finally optimal design parameter combination is obtained on the basis of multi-object optimization of imperial competition algorithm; and the process can be applied to the development process of actual industrial production, reliability is improved, and the development time is reduced.

Description

technical field [0001] The invention belongs to the technical field of automobile collision safety, and in particular relates to an automobile energy-absorbing box based on negative Poisson's ratio structure filling and its multi-objective optimization design. Background technique [0002] In most traffic accidents, collisions involving the front of the vehicle are involved. When a car has a frontal collision, in order to alleviate the impact to reduce occupant injuries, and reduce the deformation of the front longitudinal beam to protect the car components and reduce maintenance costs, an energy-absorbing box is usually installed between the front bumper and the front longitudinal beam of the car. When it happens, the energy-absorbing box begins to crush and deform, absorbing most of the energy in a short time, so as to protect the safety of the occupants and reduce maintenance costs. [0003] The extent to which the crash box plays a role in a crash depends on the reasona...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B60R19/34G06F17/50
CPCB60R19/34B60R2019/264G06F2111/06G06F30/23G06F30/15Y02T10/40
Inventor 潘威王春燕王巍巍邹松春吴刚
Owner NANJING UNIV OF AERONAUTICS & ASTRONAUTICS
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