Pipe fitting automatic electric spark treatment device and method
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A processing device and electric spark technology, applied in the direction of coating, metal material coating process, manufacturing tools, etc., can solve the problems of high labor intensity, low efficiency, poor uniformity, etc., and achieve good coating uniformity and low labor intensity. Effect
Inactive Publication Date: 2017-07-14
HARBIN INST OF TECH
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[0004] Aiming at the problems of low efficiency, high labor intensity, and poor uniformity caused by manual operation of electric spark welding torches for large-area coating, the invention provides an automatic electric spark processing device and processing method for pipe fittings
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Embodiment 1
[0062] Embodiment 1: as figure 1 with figure 2 As shown, an automatic electric spark processing device for pipe fittings in this embodiment includes a main mobile platform 1, a rotary chuck 2, a control system, a welding torch mobile platform and a base 5;
[0063] The rotary chuck 2 is used to connect one end of the pipe to be processed 7, the rotary chuck 2 is arranged on the main mobile platform 1, and the control system is used to control the main mobile platform 1 to drive the rotary chuck 2 to move along the axial direction of the pipe to be processed;
[0064] The control system is also used to control the rotary chuck 2 to drive the rotation of the pipe fitting 7 to be processed;
[0065] The electrode of the welding torch 6 is located on the outer or inner surface of the pipe to be processed 7, and the control system is also used to control the work of the welding torch 6;
[0066] The welding torch mobile platform includes a gantry 31, a longitudinal mobile platfo...
Embodiment 2
[0075] Embodiment 2: as figure 1 , figure 2 with Figure 4 As shown, an automatic electric spark processing device for pipe fittings in this embodiment includes a main mobile platform 1, a rotating chuck 2, a control system, a fixed chuck 4 and a welding torch 6;
[0076] The rotary chuck 2 is used to connect one end of the pipe to be processed 7, the rotary chuck 2 is arranged on the main mobile platform 1, and the control system is used to control the main mobile platform 1 to drive the rotary chuck 2 to move along the axial direction of the pipe to be processed;
[0077] The control system is also used to control the rotary chuck 2 to drive the rotation of the pipe fitting 7 to be processed;
[0078] The electrode of the welding torch 6 is located on the outer or inner surface of the pipe to be processed 7, and the control system is also used to control the work of the welding torch 6;
[0079] The fixed chuck 4 is positioned at the other end of the pipe to be processed...
Embodiment 3
[0089] Embodiment 3: Combining Embodiment 1 and Embodiment 2, the inner and outer surfaces are coated simultaneously.
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Abstract
Aiming at the problems of low efficiency during large-area coating, high labor intensity and poor uniformity caused by manual operation of an electric spark welding gun, the invention provides a pipe fitting automatic electric spark treatment device and method and belongs to the technical field of mold and casting surface defect restoration. The treatment device comprises a main mobile platform, a rotary chuck and a control system. The rotary chuck is connected with one end of a to-be-treated pipe fitting and arranged on the main mobile platform. An electrode of the welding gun makes contact with the outer surface or the inner surface of the to-be-treated pipe fitting. The treatment method comprises the steps that the welding gun is controlled to conduct electric spark treatment; meanwhile, the control system controls the rotary chuck to drive the to-be-treated pipe fitting to rotate; when the to-be-treated pipe fitting rotates by a set number of laps, the main mobile platform is controlled to move by a set stepping distance in the axial direction of the to-be-treated pipe fitting; and the steps are repeated till the discharging point of the electrode covers the outer surface or the inner surface of the to-be-treated pipe fitting. By adoption of the pipe fitting automatic electric spark treatment device and method, electric spark automatic treatment on the outer surface or the inner surface of the pipe fitting is achieved, complete coating is achieved, and the coating uniformity is good.
Description
technical field [0001] The invention relates to an automatic electric spark processing device, in particular to an automatic electric spark processing device and a processing method for pipe fittings, and belongs to the technical field of repairing surface defects of molds and castings. Background technique [0002] Electrospark deposition is a widely used surface defect repair technology for molds and castings. It is characterized by low equipment prices and high manual operation flexibility. The electrode materials used in EDM are generally metals and alloys such as hard alloys, stainless steel, and aluminum. However, the characteristics of manual operation of the electric spark welding torch also lead to low efficiency, high labor intensity and poor uniformity when coating a large area. Automated coating units are of great advantage when protective coatings need to be deposited over large areas using electric spark discharge. [0003] Coating thermal barrier, corrosion-...
Claims
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Application Information
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