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Plate-spring universal powerful peening machine

A shot peening machine, powerful technology, applied in abrasive jet machine tools, used abrasive treatment devices, abrasives, etc., can solve the problems of poor flexibility, increase the surface hardness of metal parts, large stress mechanism, etc., and reduce the number of nozzles in the whole machine. , Extended service life, continuous effect of stress wall panels

Pending Publication Date: 2017-09-22
宁波市鄞州博恒易得机械设备有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The shot blasting machine uses high-speed projectiles to directly hit the surface of the workpiece, thereby causing strong plastic deformation on the surface of the workpiece. After shot peening, the surface of the workpiece is cleaned, the adhesion of the coating layer and the anti-corrosion ability are improved, and the fatigue stress is eliminated to increase the surface hardness of the metal parts. Extend the service life; the commonly used shot blasting machine models are mainly pneumatic and centrifugal, and the pneumatic type is divided into suction type, gravity type and direct pressure type, all of which are shot blasting machines driven by compressed air to obtain high-speed motion. Since the shot blasting room needs to install multiple nozzles, the required air compression is large, the flow rate is small, the device is complicated, the cost is high, and the shot peening intensity is poor; When the machine is in centrifugal operation, the wind pressure is high, the dust is scattered and flying, and the dust pollution is serious, and the centrifugal movement is frictional, which consumes projectiles and leaf dragons at the same time, and the nozzle is worn out, which has disadvantages such as high manufacturing cost, small flow rate, and poor flexibility.
[0003] The above-mentioned shot blasting machines all need a projectile recovery mechanism, a material conveying mechanism, and a dust removal mechanism, but the projectile recovery mechanism on the market is generally lifted by an auger, and there is a phenomenon that the auger is forced to send the shot to cause blockage; the conveying mechanism is generally a large turntable trolley The clamping force of the trolley-type fixture is from the middle to the top, and the force is concentrated on one point. It is very repulsive to clamp the straight leaf spring, and the trolley-type leaf spring runs out of joint, and there are many empty cars, resulting in waste. The stress mechanism is huge and the device is complicated. , the maintenance cost is high; the dust removal mechanism, the products on the market generally set up a pipe to suck the dust at the feeding place of the hoist. When the dust is sucked away, a lot of steel shots are also sucked away, resulting in waste, and the unqualified ones cannot be separated in time. steel shot

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] Such as figure 1 Shown, a kind of leaf spring universal powerful shot blasting machine comprises shot blasting chamber 1, comprises

[0033] The collision type nozzle mechanism 9 is located at the top of the shot blasting chamber, and is used for collision type shot blasting. The shell bolt of the collision type nozzle mechanism can be fixed on the top of the shot blasting chamber, and the entrance of the shot in the nozzle to enter the shot blasting chamber is opened;

[0034] Such as figure 2 , image 3As shown, the stress fixture 2 is a chain rotary type, which runs through the shot blasting chamber 1 and is used to transport the workpiece, including the chain A25, the upper and lower rails 26 for the chain A25 to travel, located at the two ends of the chain A25 and walking on the upper and lower rails. The running wheel 21 in the middle of the lower track 26, the two sides of the chain A25 are provided with a number of stress wall panels 23, the stress wall panel...

Embodiment 2

[0041] In this embodiment, a dust removal pipeline is set above the shot blasting chamber 1 to absorb the dust generated during the shot blasting process. The stress fixture 2 adopts 350 chain shafts 23.7 with a diameter of 35 cm to form a chain, and every two chain shafts 23.7 fix a stress wallboard 23. In addition, a track 26 is set on the running route of the chain to change the soft walking state of the chain. Slopes 22 are arranged on both sides of the end track 26, and the bump tip 24 is fixed on the slope 22. A recovery pit 3 and a recovery pit 3 are set under the stress fixture 2 The inclined ends of both ends are equipped with a chain scraping mechanism, and the central depression of the recovery pit 3 is equipped with a hoist 6, and the two sides of the hoist 6 have projectile inlets. 8. The screen 8.2 with an aperture of 40 meshes is used, and the length of the shell 8.1 is 1200mm. The shaft seat is fixed on the shells at both ends with bearings, carrying the moving...

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Abstract

The invention relates to the field of metal workpiece surface treatment, in particular to a plate-spring universal powerful peening machine. The plate-spring universal powerful peening machine comprises a peening room, a collision type spray nozzle, a stress jig, a pill collecting device and a dust-removing mechanism. According to the plate-spring universal powerful peening machine, an upper rail and a lower rail are arranged on the two sides of a machine body of the complete machine, small walking wheels at the two ends of a chain walk between the upper rail and the lower rail for changing the soft property of the chain, the two sides of the chain are additionally provided with stress wall-plate fixing workpieces, a chain scraper board is matched with a hoister to conduct pill collecting, stive, scrap iron pills and sundries are separated by using a separator, and collision pill spraying is conducted by the collision type spray nozzle. The plate-spring universal powerful peening machine has the advantages that the structure is simple and practical, the cost is low, the pill spraying intensity is high, the flow is large, the coverage rate is high, energy is saved, blocking is avoided in the pill conveying, the workpieces are convenient to clamp, dust removing is timely, and the scrap pills can be separated.

Description

technical field [0001] The invention relates to the field of surface treatment of metal workpieces, in particular to a general-purpose powerful shot blasting machine for leaf springs. Background technique [0002] The shot blasting machine uses high-speed projectiles to directly hit the surface of the workpiece, thereby causing strong plastic deformation on the surface of the workpiece. After shot peening, the surface of the workpiece is cleaned, the adhesion of the coating layer and the anti-corrosion ability are improved, and the fatigue stress is eliminated to increase the surface hardness of the metal parts. Extend the service life; the commonly used shot blasting machine models are mainly pneumatic and centrifugal, and the pneumatic type is divided into suction type, gravity type and direct pressure type, all of which are shot blasting machines driven by compressed air to obtain high-speed motion. Since the shot blasting room needs to install multiple nozzles, the requi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B24C3/12B24C9/00B24C5/00
CPCB24C3/083B24C3/12B24C5/00B24C9/00B24C9/003B24C9/006
Inventor 欧阳志里
Owner 宁波市鄞州博恒易得机械设备有限公司
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