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Method for preparing porous metal foam in 3D printing mode and printing device

A 3D printing and porous metal technology, applied in the direction of additive manufacturing, process efficiency improvement, additive processing, etc., can solve the problems of high manufacturing cost, difficult to control, limited materials, etc., to achieve excellent performance and structure, simple processing, low cost effect

Active Publication Date: 2017-10-27
JIANGSU WEINA LASER APPL TECH RES INST CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

Generally speaking, the foaming method is complex and difficult to control; the casting method is only suitable for metals and alloys with low melting points; the sintering method is difficult to control the pore size and porosity; the metal foam prepared by the metal deposition method has high porosity and uniformity. However, the process is cumbersome and the preparation cost is high; the sputtering method has high preparation cost and limited materials

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  • Method for preparing porous metal foam in 3D printing mode and printing device
  • Method for preparing porous metal foam in 3D printing mode and printing device

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Embodiment Construction

[0028] In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.

[0029] As an embodiment of the method of preparing porous metal foam by 3D printing in the present invention, as figure 1 As shown, the following steps are included: S1, uniformly mixing metal powder and binder to obtain raw material powder suitable for 3D printing;

[0030] S2, drawing a three-dimensional structural diagram of the product, obtaining contour data, and performing filling processing to generate a scanning path;

[0031] S3, turn on the 3D printing equipment for processing, and obtain the designed three-dimensional structure product;

[0032] Wherein, in step S3, a molding process i...

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Abstract

The invention relates to the technical field of metal foam (namely foamed metal, metal sponge and porous metal) preparation, in particular to a method for preparing the porous metal foam in a 3D printing mode and a 3D printing device. The method comprises the steps that firstly, metal powder, an adhesive and a filling agent are evenly mixed, and a raw material suitable for 3D printing is obtained; secondly, a three-dimensional structural drawing of a product is drawn, outline data is obtained, and the outline data is subjected to filling processing so as to generate a scanning path; thirdly, the 3D printing device is started for processing, and the designed product is obtained. The raw material comprises the metal powder and the adhesive, in the laying and sintering process, the adhesive is subjected to gasification or sublimation or solid solution or decomposition, and the porous metal foam different in mean pore size is obtained through the particle size of the metal powder, the type and quantity of the adhesive and the adhesive-metal powder interaction. The method has the advantages that the metal foam in any shape and size can be prepared, the processing method is simple, the cost is low, and the pore size and the porosity which can reach a nanometer level are controllable; and the method and the 3D printing method are widely suitable for various metals and alloy materials.

Description

technical field [0001] The invention relates to the technical field of preparation of metal foam (also known as metal foam, metal sponge, porous metal), and in particular to a method and 3D printing equipment for preparing porous metal foam by 3D printing. Background technique [0002] Metal foam (also known as foam metal, metal sponge, porous metal) refers to a special metal material containing foam pores. It is a new type of functional material with many pores in its internal structure, which is in the form of a skeleton structure or a honeycomb structure. Its characteristics and uses are closely related to the high porosity of the material, and a variety of metals or alloys can be made into metal foams. Metal foam has a series of good advantages such as small density, high porosity, large specific surface area, good heat insulation performance, good sound insulation performance, and the ability to absorb electromagnetic waves. It is often used in electronics, communicatio...

Claims

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Application Information

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IPC IPC(8): B22F3/11B22F3/105B22F3/00B33Y10/00B22F10/28B22F12/00
CPCB22F3/1103B33Y10/00B22F10/00B22F12/90B22F10/38B22F12/43B22F10/34B22F10/16Y02P10/25
Inventor 周云申秦国双
Owner JIANGSU WEINA LASER APPL TECH RES INST CO LTD
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