Quality control method in pot-type fermentation process of broad bean fragments

A quality control method and fermentation process technology, applied in the field of food seasoning, can solve the problems of excessive aflatoxin and Escherichia coli, easy staining of Aspergillus flavus and Escherichia coli, unstable product quality, etc. Stable, stable product quality effect

Inactive Publication Date: 2017-12-01
SICHUAN GAOFUJI FOOD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0013] The present invention aims to solve the problems existing in the ceramic tank fermentation and bar pond fermentation of broad bean split in the prior art: the fermentation cycle is long; during the fermentation process, it is easy to be infected with Aspergillus flavus and E. The quality is unstable and the yield is not high, there is a large food safety risk, causing environmental damage and other problems. A tank-type fermentation preparation method for broad bean paste is provided. This method is based on the fact that fermentation in a fermenter can avoid external pollution and controllable production conditions , easy to control, high yield and other advantages, for the first time the fermenter was used to ferment broad bean paste to prepare broad bean sauce, and proposed a process of combining with biological agents and specific process steps, adding biological agents and fermenting at a specific time, not only in In terms of meeting the quality requirements, it avoids the pollution of pathogenic bacteria in the production process, and at the same time retains the unique flavor of traditional fermented sauce. It occupies a small area and is suitable for large-scale industrial production. It meets the market demand for Pixian Douban

Method used

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  • Quality control method in pot-type fermentation process of broad bean fragments

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Effect test

Embodiment 86

[0036] In this embodiment, 86.75kg of broad bean paste is used as an example to prepare broad bean paste.

[0037] A method for quality control in the fermentation process of pot type broad bean petals:

[0038] Weigh 86.75kg of dried broad bean petals, select by bean sorting machine and clean by washing machine to obtain 84.84kg of dried broad bean petals. Put the selected and cleaned dried broad bean petals into the cooking pot, and add water to the cooking pot until the dried silkworms are submerged. After the watercress, use steam to heat to above 95℃ and keep cooking for about 2 minutes; after cooking, drain the water and put it in an air-cooled auger to cool to 40℃, spread out and dry to get 160.44kg broad bean, absorb 75.60kg of water at this time, and reserve; The spread and aired broad bean petals are sent to the mixing machine, and then 10.5 kg of flour and 0.252 kg of Aspergillus oryzae powder are connected to the mixing machine through the inoculation powdering machine ...

Embodiment 2

[0040] In this embodiment, the preparation of broad bean paste with 141 kg of broad beans is taken as an example.

[0041] A method for quality control in the fermentation process of pot type broad bean petals:

[0042] Weigh 141kg of dried broad bean petals, select by the bean sorter and wash with the washing machine to obtain 138.2kg broad bean petals. Put the selected and cleaned broad bean petals 138.2㎏ into the cooking pot, and add water to the cooking pot until the broad bean petals are submerged , Use steam to heat to above 95℃ and keep cooking for about 2 minutes; after cooking, drain the water and put it in an air-cooled auger to cool to 40℃, spread it out for 5 minutes to get 261.36kg broad bean petals, absorb 123.15kg of water, spread the aired silkworm The watercress is fed into the mixing machine, and then 17.1kg of flour and 0.41kg of Aspergillus oryzae powder are respectively connected to the mixing machine through the inoculation powdering machine, and fully mixed w...

Embodiment 3

[0044] A method for quality control in the fermentation process of pot type broad bean petals:

[0045] Weigh 705 kg of dried broad bean petals, select by a bean sorter and wash with a washing machine to obtain 691kg broad bean petals. Put the selected and cleaned broad bean petals into a cooking pot, add water to the cooking pot until the broad bean petals are submerged, and use steam Heat to above 95℃ and keep cooking for about 2 minutes; after cooking, drain the water and put it in an air-cooled auger to cool to 40℃, spread out for 4 minutes to obtain 1306.8kg broad bean petals. At this time, absorb 615.75kg of water and spread the dried broad bean petals. Feed into the mixing machine, and then insert 85.5kg of flour and 2.05kg of Aspergillus oryzae powder into the mixing machine through the inoculation powdering machine respectively, and fully mix with the broad bean petals evenly, the mixing time is 15min; Enter the koji room, turn on the steam to control the temperature in ...

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Abstract

The invention provides a quality control method in a pot-type fermentation process of broad bean fragments. The method comprises the following steps: (1) sending broad bean starter materials to a fermentation pot, enabling the moisture content of the starter materials to be 40-45%, enabling the salt content of the starter materials to be 12-13%, conducting fermentation for 3-5 days, conducting sampling inspection, and for materials, controlling a moisture content of 50% or below and a salt content of 12-15% for fermentation; (2) as fermentation time reaches 13-15 days, adding lactobacillus powder for fermentation, and after 3-4 days, adding zygosaccharomyces rouxii powder and torulopsis powder for fermentation; and (3) 2-3 days before the end of fermentation, conducting sampling inspection on the materials, and controlling a moisture content, a salt content, an amino acid nitrogen content, and a total acid content. The method can not only avoid extraneous pollution in a manufacturing process in addition to meeting quality requirements, but also retain the unique flavor of traditional fermented paste fragments. The manufacturing occupies a small amount of land, and the method is applicable to large-scale industrial production so as to meet market demand quantity of Pixian broad bean paste.

Description

Technical field [0001] The invention relates to the field of food seasonings, in particular to a quality control method in a tank type broad bean petal fermentation process. Background technique [0002] Pixian Douban, a special product of Pixian District (formerly Pixian), Chengdu City, Sichuan Province, a Chinese geographical indication product, is one of the three famous petals in Sichuan. It is unique and unique in material selection and technology. Its main raw materials are red pepper and broad bean petals, which are produced through long-term biological fermentation. Studies have shown that the fermentation process of Pixian Douban is the result of a variety of microorganisms. There are many factors that affect microbial fermentation, such as temperature, moisture, and bacteria. [0003] In the prior art, the production of Pixian watercress is mainly based on the traditional pottery vat fermentation process and the strip pond fermentation developed on the traditional potte...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A23L11/00A23L11/50
CPCA23V2002/00A23V2250/76
Inventor 王辉董世容杨希贾银花
Owner SICHUAN GAOFUJI FOOD
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