Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Weaving process of blended fabric

A process and fabric technology, applied in the direction of fabrics, textiles and papermaking, textiles, etc., can solve the problems of paper-like hand feeling, poor hand feeling, difficult to obtain kapok blended fabrics, etc., and achieve the effect of fluffy hand feeling and good application prospects.

Inactive Publication Date: 2017-12-15
如皋市明德包装有限公司
View PDF0 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] First of all, in the existing weaving process, because the kapok fiber is short, light, slippery and rigid, it is easy to suspend and fly. Concentrating on the reed will cause problems of flocculation or yarn breakage, resulting in lower grades of kapok blended fabrics, which are difficult to meet customer requirements
[0005] Secondly, different from other yarns, kapok blended yarn is relatively fluffy. If weaving according to the existing specification design method (yarn count, warp and weft density, weight per square meter), fabrics of the same thickness often appear, and their weight does not match. , or fabrics of the same gram weight, their yarn counts and densities do not match; often after weaving, it is found that the obtained kapok blended fabric is too saturated, the fabric appears hardened, and has a paper-like feel, losing the fluffy and soft style characteristics of kapok blended fabric , repeated weaving, it is difficult to obtain a kapok blended fabric that meets the requirements and feels fluffy and soft
[0006] Using the existing cotton blended fabric weaving method, although it can be woven, the resulting kapok blended fabric has a high defective rate, poor hand feeling, and is difficult to meet the demand requirements, which affects sales and brings greater economic losses to the enterprise.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] 1) Warping: Warping the warp and weft yarns respectively; the warp and weft yarns are both kapok blended yarns, and the kapok blended yarns contain kapok fibers and cotton fibers; the mass percentage of kapok fibers in the kapok blended yarns 45%.

[0026] 2) Sizing: The warp and weft yarns after warping are dipped into the size respectively for sizing; the size used for sizing includes starch 75g / L, acrylic acid 10g / L, polyvinyl alcohol 25g / L, urea 2.0g / L, Glycerin 10g / L, softener 20g / L and water as a solvent; the softener is made by mixing silicone oil, soft oil (shea butter or rice bran oil), and urea in a mass ratio of 1:3:2.

[0027] 3) Weaving: Weaving warp and weft after sizing, kapok blended fabric, elastic twill weave, specification (yarn count) 20×16+(warp and weft density) 70D 96×54, warp and weft are kapok in this example Blended yarn; the weaving tension in the warp direction is 1600 N, the chuck is removed in the weft direction, and the loom speed is 300 ...

Embodiment 2

[0029] 1) Warping: Warping the warp and weft yarns respectively; the warp and weft yarns are both kapok blended yarns, and the kapok blended yarns contain kapok fibers and hemp fibers; the mass percentage of kapok fibers in the kapok blended yarns 40%.

[0030] 2) Sizing: The warp and weft yarns after warping are dipped into sizing materials respectively for sizing; the sizing materials used for sizing include starch 76g / L, acrylic acid 10.3g / L, polyvinyl alcohol 24 g / L, urea 2.1g / L L. Glycerin 9g / L, softener 23g / L, and water as a solvent; the softener is made by mixing silicone oil, soft oil (shea butter or rice bran oil), and urea in a mass ratio of 1:2.8:2.1.

[0031] 3) Weaving: Weaving warp and weft after sizing, kapok blended fabric, elastic twill weave, specification (yarn count) 20×16+(warp and weft density) 70D 96×54, warp and weft are kapok in this example Blended yarn; the weaving tension in the warp direction is 1600 N, the chuck is removed in the weft direction, ...

Embodiment 3

[0033] 1) Warping: Warping the warp and weft yarns respectively; the warp and weft yarns are kapok blended yarns, kapok blended yarns contain kapok fibers and silk fibers; the mass of kapok fibers in kapok blended yarns The percentage is 50%;

[0034] 2) Sizing: immerse the warped warp and weft yarns in sizing materials respectively; the sizing materials used in sizing include starch 74 g / L, acrylic acid 9.5 g / L, polyvinyl alcohol 25 g / L, urea 2.0 g / L L. Glycerin 11g / L, softener 17 g / L and water as a solvent; the softener is made by mixing silicone oil, soft oil (shea butter or rice bran oil), and urea in a mass ratio of 1:2.7:2.2;

[0035] 3) Weaving: Weaving warp and weft after sizing, kapok blended fabric, elastic twill weave, specification (yarn count) 20×16+(warp and weft density) 70D 96×54, warp and weft are kapok in this example Blended yarn; the weaving tension in the warp direction is 1600 N, the chuck is removed in the weft direction, and the loom speed is 300 rpm. ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention provides a weaving process of a blended fabric and belongs to the technical field of weaving of kapok-blended woven fabrics. The process is characterized by comprising the following steps that warp yarn and weft yarn are subjected to beam-warping respectively; the mass ratio of kapok fibers in kapok-blended spinning yarn is 10-70%; sizing is conducted, wherein the warp yarn and weft yarn obtained after beam-warping are soaked in a sizing agent respectively for sizing, and the sizing agent used for sizing includes 72-77 g / L of starch, 8.7-10.8 g / L of acrylic acid, 23-27 g / L of polyvinyl alcohol, 1.8-2.3 g / L of urea, 8-12 g / L of glycerol and water serving as a solvent; weaving is conducted, wherein the warp yarn and weft yarn obtained after beam-warping are woven to obtain the kapok-blended fabric. According to the weaving method of the kapok-blended woven fabrics, by providing the sizing agent with specific components, the problem that kapok-blended spinning yarn is easy to knot and break in the weaving process can be well solved.

Description

technical field [0001] The invention relates to a weaving process of blended fabrics, which belongs to the technical field of weaving of kapok blended woven fabrics. Background technique [0002] Kapok fiber has the properties of high hollowness, good warmth retention, softness, and smoothness. Kapok fiber is the fruit fiber of several plants in the Malvaceae Kapok family. It is a single-cell fiber. Cells develop and grow. Generally, it is about 8~32mm long and 20~45μm in diameter. It is the thinnest, lightest, highest hollow and warmest fiber material among natural ecological fibers. Its fineness is only 1 / 2 of cotton fiber, but the hollow rate is over 86%, which is 2~3 times that of ordinary cotton fiber. It has the characteristics of smooth, antibacterial, moth-proof, mildew-proof, soft, not easy to tangle, impermeable, non-heat-conducting, ecological, warm, and strong hygroscopicity. Kapok fiber is blended with cotton, hemp, and viscose to form kapok blended yarn, wh...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): D03D15/00D03D13/00D06M15/11D06M13/203D06M15/333D06M13/432D06M13/148D06M101/06D06M101/10
CPCD03D13/008D03D15/00D06M13/148D06M13/203D06M13/432D06M15/11D06M15/333D06M2101/06D06M2101/10D06M2200/40D06M2200/50D10B2201/01D10B2201/02D10B2201/24D10B2211/04D03D15/43
Inventor 陈修玲
Owner 如皋市明德包装有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products

Browse by: Latest US Patents, China's latest patents, Technical Efficacy Thesaurus, Application Domain, Technology Topic, Popular Technical Reports.

© 2024 PatSnap. All rights reserved.Legal|Privacy policy|Modern Slavery Act Transparency Statement|Sitemap|About US| Contact US: help@patsnap.com