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Full-automatic infiltration cleaning line

A cleaning line, fully automatic technology, applied in the field of automatic impregnation cleaning line, can solve problems such as increasing production cost, leakage, and reducing product qualification rate.

Pending Publication Date: 2017-12-29
上海科伟达超声波科技有限公司
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AI Technical Summary

Problems solved by technology

With the realization of industrialization and large-scale production, it is impossible to carry out internal inspection of each casting. When it is processed into parts and assembled, because the trachoma inside these castings cannot perform the function of sealing, there will be leakage, so it will Greatly reduce the qualification rate of the product and increase the production cost

Method used

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Experimental program
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Embodiment Construction

[0157] The technical solution process provided by the present invention is:

[0158] Automatic feeding - ultrasonic cleaning - hot water spray + water blowing - vacuum drying + forced cooling - vacuum pressure impregnation - glue rejection - spray rinsing (1) - spray rinsing (2) - hot water curing - cooling and drying - Automatic discharge

[0159] Design features of the technical solution provided by the present invention:

[0160] The equipment adopts PLC automatic control, and its parameters such as time and temperature can be adjusted on the operation interface.

[0161] A series of advanced production methods, such as inversion cleaning and rinsing, vacuum pressure impregnation and inversion collection, can improve product quality and save production costs.

[0162] The gantry single-arm manipulator is used for handling, which runs stably and provides high-efficiency production.

[0163] Temperature, liquid level and workpiece position are automatically sensed, and are...

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Abstract

The invention discloses a full-automatic impregnation cleaning line, which includes nine stations; the full-automatic impregnation cleaning line provided by the invention can 1) reduce production labor intensity and reduce occupational hazards to operators; 2) clean before solving The sewage discharge pollution problem caused by the waste water treatment system can reduce the discharge of waste water, turn the waste water into waste residue and discharge it, which is convenient for transportation and treatment. The actual waste water can reach within 3%-5% of the discharge; Infiltration and then cleaning turnaround time in the middle of assembly, greatly saving time, reducing manpower input and cost, can save more than 20% of production cost.

Description

technical field [0001] The invention relates to solving defects such as internal trachoma generated in the casting process of aluminum alloy castings and steel castings, in particular to an automatic infiltration cleaning line. Background technique [0002] With the increasing maturity of casting technologies such as aluminum alloys and steel parts, the applications are more and more widely used in aerospace, automobiles, compressors, valve bodies, etc., how to improve the qualification rate of processed products after casting is more and more important. The patent of the present invention solves the defects such as internal trachoma generated in the casting process of aluminum alloy castings and steel castings. With the realization of large-scale production in industrialization, it is impossible to carry out internal inspection of each casting. When the parts are processed and assembled, because the trachoma inside these castings cannot function as a seal, there will be lea...

Claims

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Application Information

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IPC IPC(8): B22D31/00
CPCB22D31/002B22D31/005
Inventor 雷稳健
Owner 上海科伟达超声波科技有限公司
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