Direct falling weightlessness type material discharging machine based on neural network and controller of direct falling weightlessness type material discharging machine

A neural network and blanking machine technology, applied in the field of straight-fall weightless material blanking machine and its controller, can solve the problems of only continuous blanking, without considering the effect of weightlessness, and cannot satisfy high-precision blanking, etc., to achieve The effect of reducing the total error and reducing the fluctuation of blanking rate

Active Publication Date: 2018-01-19
CHINA JILIANG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For example, the Chinese patents with application numbers 200710142591.6, 201010108011.3 and 201310178558.4 all measure the falling materials through the calculation of the weight reduction of the weighing bin. Although these schemes do not need to consider the amount of air, they do not consider the weight loss of materials when they fall from the feeding valve. The effect affects the accuracy of weighing and measurement, and cannot meet the requirements of high-precision blanking, and these solutions can only be used for continuous blanking and cannot be directly applied to batch blanking

Method used

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  • Direct falling weightlessness type material discharging machine based on neural network and controller of direct falling weightlessness type material discharging machine
  • Direct falling weightlessness type material discharging machine based on neural network and controller of direct falling weightlessness type material discharging machine
  • Direct falling weightlessness type material discharging machine based on neural network and controller of direct falling weightlessness type material discharging machine

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Effect test

Embodiment 1

[0062] Such as figure 1 with figure 2 As shown, the present invention is based on neural network straight drop weightless material feeding machine, which includes feeding bin 1, feeding valve 2, mixing hopper 3, weighing module 4, feeding valve 5, mixing bin 6 and control A device 9, wherein each component of the material has a set of feeding bins 1 corresponding to the feeding valve 2, and the commonly used component categories are 2 to 6 types, and the component categories can also be added as required. Preferably, the feed bin 1 is a bin-shaped structure composed of a right-angled trapezoid and a rectangle. The feed valve 2 can be a switch valve such as a gate valve or other straight-down material valves. The valve action parts are installed at the bottom outlet of the feed bin 1.

[0063] The frame 30 serves as the frame of the equipment and is used to fix and support other components. The weighing module 4 is fixed on the frame 30 , the lower material bin 1 is installe...

Embodiment 2

[0134] combine figure 2 with Figure 12 As shown, when the multi-component material falls into the mixing hopper 3, the mixer in the mixing hopper 3 acts to mix the materials evenly. Such as Figure 12 As shown, the mixer 13 includes a mixing shaft 137 fixed in the mixing hopper, a mixing turntable 138 and a spiral blade 139 installed on the mixing shaft 137, and a mixing bracket 136 fixed on the inner wall of the mixing hopper 3 is used. To support the mixing shaft 137. Mixing turntable 138 is similar to the ring shape of a waterwheel, and its outer ring has rectangular blades that are substantially perpendicular to the circumference, and holes can be opened on the blades. The helical blade 139 adopts an irregular helical blade, and holes are distributed on the blade.

[0135] There is an arc-shaped wedge 301 on the inner side of the openable assembly at the bottom opening of the mixing bin 3. Under the action of the controller, the mixing shaft 137 of the mixer 13 rotat...

Embodiment 3

[0138] combine figure 2 As shown, in order to measure the weight loss of the lower silo 1, two horizontal support parts can be drawn from the outer wall of the lower silo; the weighing module is placed horizontally, and the weighing module supports the lower silo vertically from both sides. Or lead out two suspension parts from the top of the lower silo 1, place the weighing module horizontally, and support the lower silo vertically from both sides of the weighing module.

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Abstract

The invention discloses a direct falling weightlessness type material discharging machine based on a neural network and a controller of the direct falling weightlessness type material discharging machine. The discharging machine comprises a rack, a discharging bin, a discharging valve, a material mixing hopper, a weighing module, a falling valve, a mixed material bin and a controller; and a bin position sensor and a stirrer are installed in the discharging bin, and a mixing device is arranged in the material mixing hopper. A neural network module is adopted in the controller, the material weightlessness value is forecasted based on the material position of the discharging bin, the falling rate, the material density and the opening hole diameter of the discharging valve, and therefore theclosing time of the discharging valve is adjusted. According to the direct falling weightlessness type material discharging machine and the controller, modeling of the weighing behavior in dischargingis carried out through the neural network, the trained network can accurately forecast the falling material weightlessness value in different falling states, direct and accurate discharging can be achieved, and the machine is suitable for small-batch production; the bin position sensor and the stirrer are adopted for detecting and adjusting the material accumulation shape in the discharging bin,and fluctuation of the falling rate is reduced; and the discharging accumulation error is controlled, and the batched discharging total error is reduced.

Description

technical field [0001] The invention relates to the field of quantitative cutting, in particular to a neural network-based straight-fall weightless material cutting machine and a controller thereof. Background technique [0002] In industrial and agricultural manufacturing and commodity packaging, there are a large number of powder materials, such as iron concentrate, coal powder and other ironmaking raw materials, polypropylene, polystyrene, polyvinyl chloride, light methyl cellulose, polypropylene nitrile, environmental protection, etc. Chemical raw materials such as oxygen resin powder coatings, building materials such as quartz sand and cement, household chemical products such as washing powder, agricultural products such as millet and soybeans, or processed foods such as powder, slag, and granules, agricultural production such as feed, chemical fertilizers, and pesticides Materials, as well as powdered health care products, Chinese and Western medicines, condiments, etc...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B65G65/00G06N3/04G06N3/08
CPCB65G65/005G06N3/08B65G2201/04G06N3/048
Inventor 邹细勇朱力穆成银
Owner CHINA JILIANG UNIV
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