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Melt-blowing filtering material with three-dimensional twisted fiber structure and preparation method of melt-blowing filtering material

A filter material and fiber structure technology, applied in the field of meltblown filter material and its manufacturing, can solve the problems of not meeting PM2.5 fine filtration requirements, small specific surface area of ​​fiber net, general efficiency and rate resistance, etc. The effect of using, low filtration resistance and little change in rate resistance

Inactive Publication Date: 2018-02-27
无锡风正科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Generally, conventional PP melt-blown fibers are used in the preparation of air filter materials. The efficiency and resistance are average. The internal specific surface area of ​​the fiber net is small and the mechanical properties are poor. It cannot meet the fine filtration requirements of PM2.5 and other pollutants.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] A method for manufacturing a melt-blown filter material with a three-dimensional twisted fiber structure, the method comprising the following steps:

[0029] 1) It is carded from PP with a circular cross-section and has an area density of 40g / m 2 The fluffy fiber web is treated with hot air or infrared radiation at 120° C. for 5 minutes, so that the fibers in the fluffy fiber web have a three-dimensional twisted structure, and a coarse filter part is obtained;

[0030] 2) The surface density of the preparation is 20g / m 2 PP special-shaped melt-blown fibers with a triangular cross-section, the PP special-shaped melt-blown fibers are treated with hot air or infrared radiation at 120°C for 6 minutes, so that the PP special-shaped melt-blown fibers have a three-dimensional twisted structure and a supporting part is obtained;

[0031] 3) The surface density is 60g / m3 made of carded PP with a circular cross section 2 The fluffy fiber web is treated with hot air or infrared ...

Embodiment 2

[0035] A method for manufacturing a melt-blown filter material with a three-dimensional twisted fiber structure, the method comprising the following steps:

[0036] 1) It is carded from PP with a triangular cross-section and has an area density of 60g / m 2 The fluffy fiber web is treated with hot air or infrared radiation at 140° C. for 10 minutes, so that the fibers in the fluffy fiber web have a three-dimensional twisted structure, and a coarse filter part is obtained;

[0037] 2) The surface density of the preparation is 30g / m 2 The cross-section of the PP special-shaped melt-blown fiber is trilobal, and the PP special-shaped melt-blown fiber is treated with hot air or infrared radiation for 12 minutes at 150°C, so that the PP special-shaped melt-blown fiber has a three-dimensional twisted structure and a supporting part;

[0038] 3) The area density is 80g / m3 made of carded PP with triangular cross-section 2 The fluffy fiber web is treated with hot air or infrared radiati...

Embodiment 3

[0042] A method for manufacturing a melt-blown filter material with a three-dimensional twisted fiber structure, the method comprising the following steps:

[0043] 1) The surface density is 50g / m3 made of PP with a mixture of circular and triangular cross-sections after carding 2The fluffy fiber web is treated with hot air or infrared radiation at 130° C. for 8 minutes, so that the fibers in the fluffy fiber web have a three-dimensional twisted structure, and a coarse filter part is obtained;

[0044] 2) The surface density of the preparation is 25g / m 2 The cross-section of the PP special-shaped melt-blown fiber is I-shaped, and the PP special-shaped melt-blown fiber is treated with hot air or infrared radiation for 10 minutes at 130°C, so that the PP special-shaped melt-blown fiber has a three-dimensional twisted structure and a supporting part;

[0045] 3) The surface density is 70g / m3 made of PP with a mixture of circular and triangular cross-sections after carding 2 The...

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Abstract

The invention relates to a melt-blowing filtering material with a three-dimensional twisted fiber structure and a preparation method of the melt-blowing filtering material. The melt-blowing filteringmaterial with the three-dimensional twisted fiber structure comprises a coarse filtering part, a supporting part and a fine filtering part which are sequentially connected by needling from top to bottom. The preparation method of the melt-blowing filtering material comprises the following steps: firstly, preparing the coarse filtering part; secondly, preparing the supporting part; thirdly, preparing the fine filtering part; fourthly, sequentially arranging the coarse filtering part, the supporting part and the fine filtering part from top to bottom to form a filtering material with a sandwichstructure; fifthly, needling the filtering material with the sandwich structure at the needling depth of 5 to 7mm and the needling density of 390 to 480 needles / cm<2>; connecting all parts of the filtering material to obtain the melt-blowing filtering material with the three-dimensional twisted fiber structure. The melt-blowing filtering material disclosed by the invention has the advantages thatspecial surface area of the inner part of a fiber network is increased, and mechanical properties are excellent; the preparation method has the advantages of simplicity, convenience, low cost, high production efficiency, better filtering performance and small reluctivity change.

Description

technical field [0001] The invention relates to a melt-blown filter material with a three-dimensional twisted fiber structure and a manufacturing method thereof. Background technique [0002] With the rapid development of industry, pollution also arises, especially air pollution has been listed as one of the three major pollutions in the world, with great harm and impact. Inhalation of low-quality air damages health and induces various diseases. Filter materials have become a necessary product in industry and life. The techniques for producing filter materials include: weaving, knitting, non-woven, electrospinning, etc. [0003] In the prior art, the types of fibers used to prepare air filter materials mainly include melt-blown fibers, spunbond fibers, and electrospun fibers. The cross-sectional shape of the melt-blown fibers is generally circular. Generally, conventional PP melt-blown fibers are used in the preparation of air filter materials. The efficiency and resistanc...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01D39/14
CPCB01D39/14B01D2239/10
Inventor 刘玉桂金村张秋华
Owner 无锡风正科技有限公司
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