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Metal wire, manufacturing method thereof and tire

A manufacturing method and metal wire technology, applied in the direction of manufacturing tools, tire parts, reinforcement layers of pneumatic tires, etc., can solve the problems of reducing the initial adhesion between metal wires and rubber, and achieve good wet heat aging adhesion, good The effect of initial adhesion

Active Publication Date: 2018-03-23
JIANGSU XINGDA STEEL TYPE CORD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Co in the Cu-Co-Zn ternary alloy coating will inhibit the diffusion of Zn and prevent the loss of Zn, thereby improving the adhesion of wet heat aging. However, the diffusion of Zn in the initial stage will also be inhibited, resulting in the - Reduced initial adhesion of metal wires made of Zn ternary alloy-coated monofilaments to rubber
[0005] It can be seen that there is still no way to find a method that can make the metal wire have good initial adhesion and wet heat aging adhesion at the same time.

Method used

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  • Metal wire, manufacturing method thereof and tire
  • Metal wire, manufacturing method thereof and tire
  • Metal wire, manufacturing method thereof and tire

Examples

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Effect test

Embodiment 1

[0042] Steel wire with a diameter of 1.80mm is electroplated to obtain Cu-Co-Zn alloy coating and Cu-Zn alloy coating, Cu-Co-Zn alloy coating covers 50% of the surface of 1.80mm steel wire, and Cu-Zn alloy coating covers The remainder; the massfraction of copper in the Cu-Co-Zn alloy coating is 67%, the massfraction of cobalt is 2%, and the massfraction of zinc and unavoidable impurities is 31%; the massfraction of copper in the Cu-Zn alloy coating The mass fraction is 67%, and the mass fraction of zinc and unavoidable impurities is 33%. The mass fraction of copper in the entire coating layer was 67%, the mass fraction of cobalt was 1%, and the mass fraction of zinc and unavoidable impurities was 33%.

[0043] Draw 1.80mm steel wire into 0.30mm monofilament, such as figure 1 and 2 As shown, one side of the monofilament is covered with a Cu-Zn alloy coating 11 , and the other side of the monofilament is covered with a Cu-Co-Zn alloy coating 12 .

[0044] After twisting two 0.3...

Embodiment 2

[0051] The difference from Embodiment 1 is that in this embodiment, the metal wire is a metal wire with a specification of 1×0.40 ST twisted from a single monofilament, and the diameter of the monofilament is 0.40 mm. Such as Figure 4 As shown, after twisting, the Cu-Co-Zn alloy coating 32 and the Cu-Zn alloy coating 31 form a helical alternate form, and the Cu-Co-Zn alloy coating covers 60% of the outer circular surface of the monofilament , the Cu-Zn alloy coating coats the rest; the mass fraction of copper in the Cu-Co-Zn alloy coating is 63%, the mass fraction of cobalt is 4%, and the mass fraction of zinc and unavoidable impurities is 33%; The mass fraction of copper in the Cu-Zn alloy coating is 63%, and the mass fraction of zinc and unavoidable impurities is 37%. The mass fraction of copper in the entire coating layer was 63%, the mass fraction of cobalt was 2.4%, and the mass fraction of zinc and unavoidable impurities was 34.6%.

Embodiment 3

[0058] The difference from Embodiment 1 is that in this embodiment, the metal wire is a metal wire with a specification of 3×0.30ST, which is formed by twisting a single monofilament, and the diameter of the monofilament is 0.30 mm. The massfraction of copper in Cu-Co-Zn alloy coating is 58%, the massfraction of cobalt is 4%, the massfraction of zinc and unavoidable impurity is 38%; The massfraction of copper in Cu-Zn alloy coating is 58%, the mass fraction of zinc and unavoidable impurities is 42%. The mass fraction of copper in the entire coating layer was 58%, the mass fraction of cobalt was 2%, and the mass fraction of zinc and unavoidable impurities was 40%.

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Abstract

The invention discloses a metal wire, a manufacturing method thereof and a tire. The metal wire is manufactured by stranding monofilaments. The outer circle face of each monofilament is covered with aCu-M-Zn alloy coating. The metal wire is characterized in that the outer circle face of each monofilament is covered with a Cu-Zn alloy coating, the number of the monofilaments for manufacturing themetal wire is at least one, the coverage area of each Cu-M-Zn alloy coating is 10-90% of the area of the outer circle face of each monofilament, and the rest are Cu-Zn alloy coatings; M in each Cu-M-Zn alloy coating is selected from one or two of cobalt, nickel, manganese and molybdenum; the mass fraction of copper in each Cu-M-Zn alloy coating is 58-72%, the mass fraction of M in each Cu-M-Zn alloy coating is 0.5-5%, and the balance in each Cu-M-Zn alloy coating is zinc and inevitable impurities. The metal wire has the beneficial effects that each monofilament for forming the metal wire is provided with two kinds of alloy coatings at the same time, and thus, the metal wire has good initial adhesive force and damp-heat aging adhesive force at the same time and is particularly applicable torubber components which do not contain cobalt.

Description

technical field [0001] The invention belongs to the technical field of rubber products, and in particular relates to a metal wire, a manufacturing method thereof and a tire. Background technique [0002] Metal wires consisting of brass-coated monofilaments are widely used to reinforce rubber products such as tires, conveyor belts, hydraulic pipes, etc. Cobalt complexes are added to rubber compounds in order to have good adhesive properties and to reduce the rate of deterioration of the adhesion, especially aging under humid heat conditions. [0003] In the prior art, a Cu-Co-Zn ternary alloy coating is used to replace the brass coating to ensure the moisture-heat aging adhesion between the metal wire and the cobalt-free rubber, and to make the rubber material have good durability. For example, the application number is "201280043391.4", the invention patent titled "metal wire for rubber reinforcement, its manufacturing method and tire" records that a certain amount of Cu is...

Claims

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Application Information

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IPC IPC(8): B21C37/04B29B15/08C25D7/06C25D5/10C25D5/12C25D5/50
CPCB21C37/042B21C37/047B29B15/08C25D5/10C25D5/12C25D5/50C25D7/0607B21C1/02B29B15/14B60C9/0007B60C2009/0014C21D8/065C21D9/525C22C9/04C25D3/12C25D3/22C25D3/38C25D3/54C25D5/02D07B1/0666D07B2201/2011D07B2205/3089D07B2501/2046D07B2501/2076D07B2801/18C23F17/00C25D3/58D07B1/0693
Inventor 刘祥胡自明姚海东
Owner JIANGSU XINGDA STEEL TYPE CORD
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