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Oxygen increasing energy-saving spray gun for industrial furnace

A spray gun and kiln technology, applied in the field of oxygen-increasing and energy-saving spray guns, which can solve the problems of rising instead of falling emissions, large air consumption, and shortening the use time of kilns, so as to prolong the service life, reduce operating costs, and improve energy conservation and environmental protection effect of effect

Pending Publication Date: 2018-03-30
SHANGHAI SHENGLIANG ENERGY SAVING TECH DEV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] The above-mentioned existing spray guns are all air-assisted combustion spray guns. When the same combustion temperature is reached, when fuels such as natural gas, water gas, and liquefied petroleum gas are used for combustion under the air-assisted combustion state, the air-fuel ratio calculated according to its heat energy and the excess air in actual application The value of the coefficient is obtained, the air consumption is large, resulting in waste of fuel consumption and large exhaust emissions, SO 2 , NOx and other harmful substances are discharged, which affects the environment and increases the environmental protection pressure of enterprises
[0008] Some enterprises use pure oxygen instead of air to support combustion or mix oxygen-enriched gas in the combustion air to achieve emission reduction effects. There are many disadvantages in this method, which makes it impossible for enterprises to accept and use it.
The reason is that the cost of this method is high, and the overall oxygen increase will cause oxidation and corrosion on the inner wall of the kiln, which will shorten the service life of the kiln. The use of pure oxygen technology must also be fully modified for the reasonable use of the kiln. This is a big problem. Some companies can't afford it
At the same time, in terms of environmental protection, after the pure oxygen combustion method is adopted, if the pure oxygen gas is not fully involved in the combustion, overoxygen will occur, which will instead reduce the thermal efficiency of the kiln and cause NOx emissions to rise instead of falling. This is currently the case. The major flaws in the application status of pure oxygen or oxygen-enriched combustion-supporting technology directly affect the energy-saving effect, and it is difficult to achieve the real effect of emission reduction and environmental protection

Method used

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  • Oxygen increasing energy-saving spray gun for industrial furnace
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  • Oxygen increasing energy-saving spray gun for industrial furnace

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] Figure 4 The structural diagram of the oxygen-increasing and energy-saving spray gun for industrial kilns provided in this embodiment, the oxygen-increasing and energy-saving spray gun for industrial kilns consists of a fuel port joint 1, a spray gun rear end baffle 2, a spray gun outer shell 3, Fuel channel connecting pipe 4, rotating wind plate 5, spray gun burner head 6, oxygen increasing inlet flange 7, oxygen increasing channel outer casing 8 and so on.

[0033] The rotating air plate 5 and the rear end baffle plate 2 of the spray gun are respectively installed on the front end and the rear end of the fuel passage connecting pipe 4. After passing through the rear end baffle plate 2 of the spray gun, it is connected with the fuel port joint 1. The outer casing 8 of the oxygen-increasing channel is coaxially installed on the outside of the fuel channel connecting pipe 4, and the outer casing of the spray gun 3 is coaxially installed on the outer side of the outer c...

Embodiment 2

[0053] Figure 6 The schematic diagram of the structure of the oxygen-increasing energy-saving spray gun for industrial kilns provided in Example 2, this embodiment is basically the same as that of Example 1, the difference is that:

[0054] On the fuel channel connecting pipe 4, at the position close to the rotating wind plate 5, grooves 41 are evenly distributed on the circumference, so that after part of the fuel is pre-mixed with the oxygen-increasing gas in the oxygen-increasing channel outer sleeve 8, it is discharged from the nozzle head 6 of the spray gun. injected into the kiln.

[0055] to combine Figure 7 , the outer periphery of the rotating wind plate 5 is provided with a rotating piece 51, and there is a gap between the rotating piece 51 and the spray gun shell 3, and the air for combustion-supporting wind enters the kiln. The angle of the helical teeth of the rotating piece of the rotating wind plate 5 is 25°-45°, so that the combustion-supporting air is push...

Embodiment 3

[0060] The beneficial effects of the present invention will be illustrated below with a specific application of the oxygen-increasing energy-saving spray gun described in Embodiment 1 on a water gas tunnel kiln.

[0061] The basic conditions for a 100-meter daily-use ceramic water gas tunnel kiln are as follows: the fuel used in the tunnel kiln is cold gas produced by converting coal to gas through a 3.6-meter two-stage gas generator, and the conversion ratio is 1:3. Coal gas is used as fuel in tunnel kilns. According to the production process requirements of high-temperature daily-use ceramics, the firing temperature reaches 1380°C. The atmosphere requirements are oxidation and strong reduction. The daily output is 78 car hours (each car tonnage: 2 tons / car). The coal consumption is 34 tons / day (the low calorific value of coal is 6060 kcal), and the coal price is RMB850 / ton. There are 30 spray guns used in this kiln, which are as follows:

[0062] Number of spray guns in the ...

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Abstract

The invention provides an oxygen increasing energy-saving spray gun for an industrial furnace. The top of a fuel channel connection pipe penetrates a rotary air plate to be connected with a nozzle head of the spray gun, the tail of the fuel channel connection pipe penetrates a baffle at the rear end of the spray gun to be connected with a fuel opening connector, and the fuel opening connector is provided with a fuel inlet. An outer shell of the spray gun is coaxially arranged on the outer side of the fuel channel connection pipe, and the outer shell of the spray gun is provided with an air combustion supporting air inlet. An oxygen increasing channel outer sleeve is coaxially arranged between the outer shell of the spray gun and the fuel channel connection pipe, the top end of the oxygen increasing channel outer sleeve is connected with the rotary air plate, and the tail end of the oxygen increasing channel outer sleeve and the tail end of the outer shell of the spray gun are connectedwith the baffle at the rear end of the spray gun through oxygen increasing inlet flanges. By means of the oxygen increasing energy-saving spray gun for the industrial furnace, fuel can be greatly saved, the amount of air for reaching the original same combustion temperature is reduced, the amount of combustion-supporting air for combustion is reduced, the coefficient of excess air is reduced, andthe smoke exhausting amount and the SO2 and NOx exhausting amount are reduced; and the energy saving and environment protecting effects are improved, the running cost is reduced, and the service lifeis prolonged.

Description

technical field [0001] The invention relates to a spray gun, in particular to an oxygen-increasing and energy-saving spray gun for industrial furnaces. Background technique [0002] Under the current situation of energy crisis and higher and higher requirements for environmental protection, the subject of energy saving, consumption reduction, energy saving and emission reduction has become very important for enterprises producing with industrial kilns, which directly affects the survival of enterprises. . [0003] At present, spray guns used in industrial kilns (roller kilns, tunnel kilns, shuttle kilns, etc.) figure 1 As shown, it is composed of a fuel port joint 1, a spray gun rear end baffle 2, a spray gun outer shell 3, a fuel channel connection 4, a rotating wind plate 5, and a spray gun burner head 6. The rotating air plate 5 and the rear end baffle plate 2 of the spray gun are respectively installed on the front end and the rear end of the fuel passage connecting pi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F23D14/24F23L7/00
CPCF23D14/24F23L7/007Y02E20/34
Inventor 黄晓平
Owner SHANGHAI SHENGLIANG ENERGY SAVING TECH DEV
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