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Field repair method and quick repair adhesive for damaged composite insulator shed

A composite insulator, on-site repair technology, applied in the direction of adhesives, adhesive additives, polymer adhesive additives, etc., can solve the problems of inconvenient on-site construction, long service life, low efficiency, etc., to achieve convenient operation, electrical performance recovery, tool light effect

Active Publication Date: 2018-04-06
广州麦科凌电力装备有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0009] The purpose of the present invention is to propose a new on-site repair method for damaged composite insulator sheds to solve the problems that the existing methods are not convenient for on-site construction, and the time is long, the tools are heavy, and the efficiency is low; the present invention also provides a fast Repair glue, the quick repair glue adopts a unique formula and preparation process, so that it can cross-link with the surface of the shed to be repaired and form an integral body. After vulcanization, the physical, chemical and electrical properties of the original shed material are basically the same. The damaged part of the shed can be completely restored, so that the physical and electrical properties of the composite insulator of the damaged shed can be completely restored, especially the mechanical strength and breakdown strength can exceed the requirements of industry technical standards, and the service life is long

Method used

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  • Field repair method and quick repair adhesive for damaged composite insulator shed
  • Field repair method and quick repair adhesive for damaged composite insulator shed
  • Field repair method and quick repair adhesive for damaged composite insulator shed

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0081] Please see attached figure 1 , the rapid repair glue of the on-site repair method for the damaged composite insulator shed of the present embodiment, which is prepared from the following raw materials in parts by weight:

[0082] 100 parts of raw silicone rubber, which is methyl vinyl silicone rubber with a vinyl content of 0.04-0.12%; 10 parts of active zinc oxide, 45 parts of modified fumed silica, and 5 parts of vinyl silicone oil , 5.1 parts of composite silane coupling agent, 0.5 parts of KH560 silane coupling agent, 12 parts of hydroxyl silicone oil, 90 parts of activated aluminum hydroxide powder, 0.2 parts of hydrogen-containing silicone oil, 0.05 parts of KH550 silane coupling agent, 0.4 parts of vulcanizing agent, color 0.5 part of mother, 0.5 part of allyl type auxiliary crosslinking agent, described allyl type auxiliary crosslinking agent is triallyl cyanurate, and described vulcanizing agent is peroxide di(2,4-di Chlorobenzoyl), the composite silane coupli...

Embodiment 2

[0123] The composite insulator quick-repair adhesive of the present embodiment comprises the following raw materials in parts by weight and is prepared as follows:

[0124] 100 parts of raw silicone rubber, which is methyl vinyl silicone rubber with a vinyl content of 0.13-0.20%; 8 parts of active zinc oxide, 40 parts of modified fumed silica, and 4 parts of vinyl silicone oil , 4.5 parts of composite silane coupling agent, 1 part of KH560 silane coupling agent, 10 parts of hydroxyl silicone oil, 105 parts of activated aluminum hydroxide powder, 1 part of hydrogen-containing silicone oil, 0.1 part of KH550 silane coupling agent, 1 part of vulcanizing agent, color 0.8 parts, 1.2 parts of allyl type auxiliary crosslinking agent, described allyl type auxiliary crosslinking agent is triallyl cyanurate, and described vulcanizing agent is p-methyl dibenzoyl peroxide , the composite silane coupling agent is a mixture of A-172 and A-151, the amount of A-172 is 4 parts, and the amount ...

Embodiment 3

[0131] The composite insulator quick-repair adhesive of the present embodiment comprises the following raw materials in parts by weight and is prepared as follows:

[0132] 100 parts of raw silicone rubber, which is methyl vinyl silicone rubber with a vinyl content of 0.21 to 0.24%; 5 parts of active zinc oxide, 35 parts of modified fumed silica, and 3 parts of vinyl silicone oil , 4 parts of composite silane coupling agent, 2 parts of KH560 silane coupling agent, 8 parts of hydroxyl silicone oil, 125 parts of activated aluminum hydroxide powder, 1.5 parts of hydrogen-containing silicone oil, 0.2 parts of KH550 silane coupling agent, 2 parts of vulcanizing agent, color 1.2 parts of mother, 2.5 parts of allyl type auxiliary crosslinking agent, described allyl type auxiliary crosslinking agent is triallyl cyanurate, and described vulcanizing agent is platinum type vulcanizing agent, and described composite silane The coupling agent is a mixture of A-172 and A-151, the amount of ...

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Abstract

The invention discloses a field repair method for a damaged composite insulator shed. The method comprises steps: the surface of a damaged part repair contact surface of the composite insulator shed is preprocessed; a composite insulator shed quick repair adhesive which can be vulcanized under a high temperature is prepared; the composite insulator shed quick repair adhesive is pressed in a roughshape of a damaged and missing part, and the surface is contacted with the surface of the damaged part; a tool is used to press the composite insulator shed quick repair adhesive towards the damaged part, the composite insulator shed quick repair adhesive fills the damaged part and is compacted, and thus, the surface contacted with the damaged part is tightly contacted with the surface of the damaged part; the damaged part is heated under a high temperature, the quick repair adhesive filling the damaged part on the composite insulator shed is heated, crosslinking happens to the material at theoriginal damage part and the quick repair adhesive, and the material at the original damage part is activated to participate in vulcanization treatment on the quick repair adhesive. The invention also discloses a quick repair adhesive executing the above method.

Description

technical field [0001] The invention relates to the manufacturing technology of composite insulators for power transmission and transformation lines, in particular to an on-site repair method and quick repair glue for damaged composite insulator sheds. Background technique [0002] Composite insulators began in the 1950s internationally and have a history of more than 60 years. my country's silicone rubber insulators began to be put into production in about 1967, and the production and operation have been in operation for more than 50 years. There are thousands of domestic high-voltage composite insulators in operation in the power system. With the implementation of my country's UHV transmission projects , The west-to-east power transmission project is further developed, and the demand for high-voltage composite insulators will increase significantly. [0003] Composite insulators are mainly composed of glass fiber epoxy resin lead rods, silicone rubber sheds and hardware. ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H02G1/02C09J183/04C09J11/04C09J11/06C09J11/08
CPCC08K2003/2227C08K2003/2296C08L2205/025C08L2205/035C09J11/04C09J11/06C09J11/08C09J183/04H02G1/02C08L83/04C08K13/06C08K3/36C08K3/22C08K5/14
Inventor 盘素芬玉芝杰朱锐斌欧阳旭丹刘敏贤谢浩钦晏坚军肖琛典冉景芬
Owner 广州麦科凌电力装备有限公司
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