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A preparation method of consumable electrode for electroslag remelting

A consumable electrode and electroslag remelting technology, which is applied in the field of alloy processing, can solve the problems of incomplete combination of small-scale consumable electrodes, restrictions on the development of high-speed steel preparation, alloy ingot segregation and cracks, etc. The problem of easy cracking, avoiding electrode cracking, and eliminating the effect of internal stress

Active Publication Date: 2020-07-17
SINOSTEEL XINGTAI MACHINERY & MILL ROLL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the process of preparing large-scale high-speed steel by electroslag remelting, due to the high alloy content, the tendency of alloy segregation and cracks will increase significantly with the increase of product specifications; High-speed steel is prone to cracking during the production process due to thermal stress, structural transformation stress during heating or cooling, and uneven carbides. These quality problems seriously restrict the development of high-speed steel production.
[0004] Patent document CN203316707U proposes a new type of electroslag remelting consumable electrode, using two or more hollow tubular structure consumable electrodes welded and fixed below the fixed electrodes, but the preparation process of hollow tubular structure consumable electrodes Complicated, difficult, and costly, and segregation still cannot be eliminated in the preparation process
[0005] Patent document CN104372177B mentions a large-scale alloy ingot electroslag remelting tube-type consumable electrode, which adopts several columnar consumable electrodes with the same size and solid structure to be fixedly connected to the bottom surface of the electrode group collector. The fixed electrodes are fixedly connected. Although the large-scale consumable electrodes are replaced by multiple small-scale consumable electrodes, the combined effect of the small-scale consumable electrodes is not exactly the same as that of the large-scale consumable electrodes. There are still problems such as segregation and cracks in the preparation process, and the problems of cracking and falling of consumable electrodes during the preparation process cannot be well solved.

Method used

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  • A preparation method of consumable electrode for electroslag remelting
  • A preparation method of consumable electrode for electroslag remelting
  • A preparation method of consumable electrode for electroslag remelting

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] A method for preparing a consumable electrode for electroslag remelting. The material of the consumable electrode is high-speed steel, and the ingredients are formulated according to the chemical composition and content of the steel. The electric arc furnace and LF / VD refining furnace are used to process the steel. Refining, bottom injection to produce steel ingots, the diameter of the steel ingot (consumable electrode) is 650mm; the steel ingot is demoulded and put into the resistance furnace, first isothermal preheating, the isothermal preheating temperature is 680°C, and kept at this temperature for 10h; Heating slowly at a heating rate of 30°C / h, heating to 890°C and holding at this temperature for 20 hours; then rapidly cooling to 730°C and holding at this temperature for 20 hours; after naturally cooling down to 350°C in the resistance furnace, take out the steel ingot And naturally cooled to room temperature in the air; the test hardness value is HSD32; before use...

Embodiment 2~5

[0028] The preparation methods of Examples 2-5 are similar to those of Example 1, and the differences are shown in Table 1.

[0029] Table 1

[0030]

[0031]

[0032] The consumable electrodes prepared in Examples 1 to 5 are used in electroslag remelting production of cold roll steel, which can ensure stable production during the whole remelting process without cracks and block dropping.

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Abstract

The invention discloses a preparation method of a consumable electrode for electroslag remelting, and belongs to the technical field of alloy processing. The preparation method comprises the steps that a steel ingot is loaded into a resistance furnace after being demoulded, firstly, isothermal preheating is carried out, slow heating is carried out, then, rapid cooling is carried out, and slow cooling is carried out. According to the preparation method, the consumable electrode for an electro-slag furnace does not crack during the preparation process, the phenomenon that the electrode chips andcracks during the electroslag remelting process is effectively avoided, production efficiency is improved, and production cost is reduced.

Description

technical field [0001] The invention relates to a consumable electrode, in particular to a method for preparing a consumable electrode for electroslag remelting, and belongs to the technical field of alloy processing. Background technique [0002] Electroslag remelting is the main method to prepare high-quality large alloy ingots, and the diameter of the consumable electrode required for large alloy ingots is also larger. [0003] High-speed steel is a high-carbon, high-alloy special steel, which is used in cold rolling rolls because of its high hardness, high wear resistance and high heat resistance. Before the end of the 1980s, forged high-speed steel rolls had been used to manufacture work rolls and intermediate rolls of multi-roll mills, and the roll specifications were smaller. In the process of preparing large-scale high-speed steel by electroslag remelting, due to the high alloy content, the tendency of alloy segregation and cracks will increase significantly with th...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22B9/18C21D1/78C21D6/00
CPCC21D1/78C21D6/00C21D2211/009C22B9/18
Inventor 党坤会
Owner SINOSTEEL XINGTAI MACHINERY & MILL ROLL
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