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Bearing production detecting system based on MES

A detection system, a technology for bearing production, applied in grinding machine parts, optical testing for flaws/defects, control of workpiece feed motion, etc. Insufficient and other problems, to achieve the effect of reducing management costs, saving labor, and realizing comprehensive informatization

Pending Publication Date: 2018-04-20
KUNSHAN MINCHTECH AUTOMATION CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] In addition, the existing bearing production line does not link the MES and the bearing production and testing process. For example, the Chinese patent "Automatic Railway Bearing Assembly and Testing Production Line", application publication number CN103557239A, discloses the bearing assembly and testing production line. The degree of intelligence and automation in the quality control and production process is not enough, and the production and testing data cannot be recorded in real time, which needs to be improved

Method used

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  • Bearing production detecting system based on MES
  • Bearing production detecting system based on MES
  • Bearing production detecting system based on MES

Examples

Experimental program
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Effect test

Embodiment 1

[0058] Embodiment 1: A bearing production inspection system based on MES, such as Figure 1.1 to Figure 1.3 As shown, the MES includes an MES server 1, a database server 2 and a switch, and the MES server and the database server are respectively connected to the switch by signals;

[0059] The bearing production inspection system includes at least one production line, each production line includes a grinding line 6 and an assembly line 7, the grinding line is located upstream of the assembly line, and the grinding line includes a grinding machine, a first testing machine and a second A washing machine, each of the assembly lines includes an inner and outer ring storage and feeding machine 1200, a second washing machine, a second testing machine, a set assembly machine 1300, a cage riveting machine 1400, a grease injection and capping machine 1500, a mist antirust machine 1600 and packaging machine 1700, the grinder, the first detector, the first cleaning machine, the inner and...

Embodiment 2

[0095] Embodiment 2: the MES further includes a router and a firewall, and the MES server, the database server, the switch and the firewall are all connected to the router through a network signal.

[0096] Embodiment 1 is applicable to the situation that the enterprise uses a local area network, and embodiment 2 is applicable to the situation that the enterprise does not use a local area network.

[0097] Work process and working principle of the present invention are as follows:

[0098] Control the production and testing equipment in the bearing production testing system of the bearing production testing system through MES, provide data support and analysis for production management, equipment management and quality management, improve production efficiency and reduce management costs;

[0099] Using MES, the product quality data of each equipment in the bearing production testing system, the operation status of the production equipment, and faults are transmitted to the sw...

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Abstract

The invention discloses a bearing production detecting system based on an MES. The MES comprises an MES server, a database server and a switch. The MES server and the database server are in signal connection with the switch. The bearing production detecting system comprises grinding lines and assembling lines. Each grinding line is located on the upstream of the corresponding assembling line. Eachgrinding line comprises a grinding machine, a first detecting machine and a first washing machine. Each assembling line comprises an inner and outer ring storing feeding machine, a second washing machine, a second detecting machine, a sleeve combining assembling machine, a holding frame squeeze riveter, a grease injection pressure cover machine, an atomizing rust prevention machine and a packaging machine. A respective control unit is installed on each machine and is in signal connection with the switch of the MES. According to the system, management functions of production dispatching, product tracking, quality control, equipment fault analysis, network report form and the like are integrated on a unified platform, the system helps an enterprise to set up an integrated real-time MES information system, and automation, intelligence and continuity of a bearing production line are achieved.

Description

technical field [0001] The invention relates to the field of bearing production detection systems, in particular to an MES-based bearing production detection system. Background technique [0002] At present, bearings, especially small-scale assembly, have been produced by manual assembly. The production efficiency of this method is low, and parameters such as bearing clearance, clearance detection, and grease injection are greatly affected by human factors, resulting in The quality of bearing assembly fluctuates greatly, which affects the stability of mass production; and with the gradual popularization of mechanical automation, some bearing manufacturers have begun to develop automated bearing production equipment, but this has only realized the automation of part of the process. For bearings As far as the overall assembly process is concerned, this type of equipment cannot completely replace manual automatic production, so it is necessary to do further research and complet...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B24B49/00G01N21/88
CPCG01N21/88B24B49/00
Inventor 赵洪建
Owner KUNSHAN MINCHTECH AUTOMATION CO LTD
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