Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Cast iron sand mold protecting coating coated to surface of 40-120-mesh sand and preparation method thereof

A technology of protective coating and cast iron sand, applied in coating, casting molding equipment, casting molds, etc., can solve the problems of reducing the thickness of ductile iron castings and the thickness of ductile iron castings, and reduce the thickness of bad spheroidization. , Improve flatness, good effect of coating and hanging

Active Publication Date: 2018-07-03
JINAN SHENGQUAN GROUP SHARE HLDG
View PDF9 Cites 7 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0011] In view of the problems existing in the prior art that the sulfur element in the production of furan resin sand castings damages castings, and the thickness of the surface of ductile iron castings is poor and the thickness is large, one of the purposes of the present invention is to provide a highly stable coating The cast iron sand mold protective coating on the surface of the 40-120 mesh sand mold can shield the metal liquid from penetrating the sand mold through the cast iron sand mold protective coating, and shield the gas generated in the sand mold from immersing into the metal liquid to prevent the harmful sulfur element in the sand mold from being produced on the casting. Adverse effects, greatly reducing the thickness of nodularization failure of ductile iron castings

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Cast iron sand mold protecting coating coated to surface of 40-120-mesh sand and preparation method thereof
  • Cast iron sand mold protecting coating coated to surface of 40-120-mesh sand and preparation method thereof
  • Cast iron sand mold protecting coating coated to surface of 40-120-mesh sand and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0056] Embodiment 1 also provides the preparation method of cast iron sand mold protective coating, and the steps are as follows:

[0057] (1) Mix the binder and the suspending agent in the solvent, and emulsify and stir at a high speed of 30°C for 30 minutes in the reaction kettle to obtain the bonding system;

[0058] (2) Disperse the refractory aggregate in the bonding system obtained in step (1), stir and disperse at a high speed for 60 minutes, and obtain a cast iron sand mold protective coating.

[0059] Table 1

[0060]

[0061]

[0062] In Table 1, "parts" means parts by mass, and "-" means that the content of the corresponding component is 0.

Embodiment 6

[0082] The only difference from Example 5 is that the forsterite powder is replaced by dolomite powder, and the parts by mass and particle size distribution remain unchanged.

Embodiment 7

[0084] The only difference from Example 5 is that the dolomite powder is replaced by forsterite powder, and the parts by mass and particle size distribution remain unchanged.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Granularityaaaaaaaaaa
Granularityaaaaaaaaaa
Granularityaaaaaaaaaa
Login to View More

Abstract

The invention relates to a cast iron sand mold protecting coating coated to the surface of 40-120-mesh sand and a preparation method thereof. The cast iron sand mold protecting coating is prepared from the following components in parts by mass: 50-85 parts of a refractory aggregate, 3-5 parts of a suspender, 1-2.5 parts of an adhesive and 30-45 parts of a solvent, wherein the size distribution ofthe refractory aggregate is as follows: 5-15wt% of -100-+120 meshes, 25-45wt% of -120-+270 meshes and 30-50wt% of 270 meshes. The coating is good in coating effect and good in permeating effect on thesurface of 40-120-mesh mold sand. The surface structure of the cast iron mold sand is modified, the levelness is improved, and permeation to the mold sand by molten metal is shielded; moreover, sulfur released by the sand mold at a high temperature is absorbed by the coating, so that the under-nodularizing thickness of a cast iron part is reduced greatly.

Description

technical field [0001] The invention relates to the technical field of casting materials, in particular to a cast iron sand mold protective coating for coating on the surface of 40-120 mesh molding sand and a preparation method thereof. Background technique [0002] In the casting production process, molding sand molding is an important production process. Because furan resin sand molding has the characteristics of high strength, high dimensional accuracy, fast hardening speed, high production efficiency and low labor intensity, it is widely used in the current foundry production. However, the curing agent for furan resin is mainly p-toluenesulfonic acid, xylenesulfonic acid, sulfuric acid, or a mixture of any two or three of the above substances, etc., which will produce harmful elemental sulfur during the casting process. The situation will lead to cracks or poor spheroidization of castings, which will affect the quality of casting products. [0003] Foundry paint is a v...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B22C3/00B22C1/22B22C1/02
Inventor 唐地源祝建勋唐忠朋张科峰李传文王恩华
Owner JINAN SHENGQUAN GROUP SHARE HLDG
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products