Composite cable for field operations and preparation method thereof

A composite cable and banburying technology, applied in the field of cable rubber, can solve the problems of long preparation time, degradation of rubber properties, uneven mixing of raw materials, etc.

Inactive Publication Date: 2018-07-10
WUHU HANGTIAN SPECIAL CABLE FACTORY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] However, due to the addition of a large amount of additives and fillers during the preparation process, the phenomenon of sticking rolls occurs during the preparation process, and the sticking rolls further lead to uneven mixing and uneven performance of rubber products. In addition, the preparation process requires multiple Cleaning the sticky rollers will lead to a long preparation time, and the prolongation of the mixing time will further cause the aging of the rubber raw materials, increasing the risk of the strength and performance of the prepared rubber products. On the other hand, the sticky rollers will lead to uneven mixing of raw materials, resulting in rubber Part of the product has better performance, but some performance cannot meet the requirements
However, if the amount of filler is reduced, although the sticking phenomenon will be reduced, the performance of the rubber will be reduced, which does not meet the requirements of the compound cable sealing sheath material for field operations. It has performance requirements such as anti-aging, high strength and low temperature resistance.

Method used

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Examples

Experimental program
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preparation example Construction

[0014] The invention provides a method for preparing a composite cable for field use, which includes the steps of assembling an inner conductor, an insulating layer, a water-blocking layer and a sheath sequentially from inside to outside, wherein the method for preparing the sheath includes the following steps : (1) Boron fiber is mixed with silane coupling agent to obtain pretreatment reinforcing agent; (2) polypropylene, first solvent, methyl vinyl silicone rubber, carbon black, pretreatment reinforcing agent, zinc oxide, iron (3) add the second solvent, white carbon black and vulcanizing agent to the second banburying in the first banburying product after standing; (4) by the first banburying The total amount of solvent formed by the first solvent and the second solvent is 100%, and the secondary banburying product is flash evaporated to remove 60-80% of the solvent; (5) the flash evaporated secondary banburying product is rolled, Cutting, making film, extruding the film, s...

preparation example 1

[0044] Mix the boron fiber and the silane coupling agent at 180°C for 50 minutes at a speed of 800rpm, wherein the weight ratio of the boron fiber to the silane coupling agent is 2:1, and the silane coupling agent is a mixture of KH550 and KH570, wherein, The weight ratio of KH550 and KH570 is 2:2 to obtain pretreatment enhancer.

preparation example 2

[0046] Mix the boron fiber and the silane coupling agent at 130°C for 30 minutes at 500 rpm, wherein the weight ratio of the boron fiber to the silane coupling agent is 2:3, and the silane coupling agent is a mixture of KH550 and KH570, wherein, The weight ratio of KH550 and KH570 is 2:3 to obtain pretreatment enhancer.

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Abstract

The invention relates to rubber for cables, and in particular discloses a composite cable for field operations and a preparation method thereof. By using the preparation method, the roller sticking phenomenon in a sealing sheath mixing (a first banburying and a second banburying) process can be obviously reduced, actual operation time is reduced, and the risk of raw material aging can be reduced on the basis of increasing preparation efficiency; and moreover, the obtained product has balanced performance such as low-temperature resistance, high strength and aging resistance, and the obtained composite cable sealing sheath material for field operations has the advantages of low-temperature resistance, high strength and aging resistance. An inner conductor, an insulating layer, a water blocking layer and a sheath are successively assembled from inside to outside to obtain the composite cable for field operations, and the composite cable has the advantages of low-temperature resistance, high strength and aging resistance. The preparation method has high operability, obvious effect and a very high promotion and application value.

Description

technical field [0001] The invention relates to cable rubber, in particular to a composite cable for field operations and a preparation method thereof. Background technique [0002] At present, with the development of science and technology, both industry and human daily life are developing in the direction of electrification, and the status of cables in the field of industry and power is gradually increasing. Cables include power cables, control cables, compensation cables, shielded cables, high temperature cables, computer cables, signal cables, coaxial cables, fire-resistant cables, marine cables, aluminum alloy cables and so on. The cable is usually a rope-like cable twisted by several or several groups of wires, and each group is twisted with at least two wires. Each group of wires is insulated from each other and is often twisted around a center. The entire outer surface is covered with a highly insulated The outer sheath is used to connect circuits, electrical applia...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L83/07C08L23/12C08K13/06C08K9/06C08K7/06C08K3/04C08K3/22C08K3/36H01B3/28B29C35/04B29C35/08
CPCC08L83/04B29C35/045B29C35/0805B29C2035/046B29C2035/0855C08K2003/2296C08L2203/202H01B3/28C08L23/12C08K13/06C08K9/06C08K7/06C08K3/04C08K3/22C08K3/36
Inventor 付利梅代少侠周太平
Owner WUHU HANGTIAN SPECIAL CABLE FACTORY
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