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Machining process of 5183 aluminum alloy semi-finished welding wire

A technology of aluminum alloy welding wire and processing technology, applied in metal processing equipment, welding medium, manufacturing tools, etc., can solve the problems of high consumption and energy consumption of tooling and molds, cumbersome process procedures, low product yield, etc., and achieve high production efficiency , The surface is smooth and clean, the effect of good quality

Inactive Publication Date: 2018-07-31
江苏和拓铝线有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

To make the thick welding wire raw material rod into a thin semi-finished welding wire with a certain diameter through a certain processing technology, the drawing process is usually used, but the process is cumbersome, the tool consumption and energy consumption are high, and the geometric waste in the production process Also high, uneven temperature control, relatively low product yield, prone to cracks, broken wires and poor wire feeding, and often blocked welding nozzles

Method used

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  • Machining process of 5183 aluminum alloy semi-finished welding wire
  • Machining process of 5183 aluminum alloy semi-finished welding wire
  • Machining process of 5183 aluminum alloy semi-finished welding wire

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] Send the wire rod for φ9.5-φ7.5 aluminum alloy welding wire to the cold rolling mill 3 through the pay-off frame 1 and the wire rod tensioning mechanism 2 for rolling, and then obtain the aluminum alloy semi-finished product of φ2.63-φ3.23 welding wire. After the wire is taken up by the take-up frame 4, annealing treatment is carried out to improve its plasticity, so that the mechanical properties of the prepared welding wire meet the requirements for use, and finally it is packaged and put into storage.

[0021] Based on the aluminum alloy welding material that meets the international standard of 5183 alloy, the chemical composition contained in the 5183 welding material is as follows:

[0022] Al

Si

Fe

Cu

mn

Mg

Cr

Zn

Ti

be

margin

0.40

0.4

0.10

0.50-1.0

4.3-5.2

0.05-0.25

0.25

0.15

0.003-0.005

[0023] The specific steps of the processing technology for preparing 5183 aluminum alloy semi-...

Embodiment 2

[0026] Send the wire rod for φ9.5-φ7.5 aluminum alloy welding wire to the cold rolling mill 3 through the pay-off frame 1 and the wire rod tensioning mechanism 2 for rolling, and then obtain the aluminum alloy semi-finished product of φ2.63-φ3.23 welding wire. After the wire is taken up by the take-up frame 4, annealing treatment is carried out to improve its plasticity, so that the mechanical properties of the prepared welding wire meet the requirements for use, and finally it is packaged and put into storage.

[0027] Based on the aluminum alloy welding material that meets the international standard of 5183 alloy, the chemical composition contained in the 5183 welding material is as follows:

[0028] Al

Si

Fe

Cu

mn

Mg

Cr

Zn

Ti

be

margin

0.40

0.4

0.10

0.50-1.0

4.3-5.2

0.05-0.25

0.25

0.15

0.003-0.005

[0029] The specific steps of the processing technology for preparing 5183 aluminum alloy semi-...

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PUM

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Abstract

The invention relates to a machining process of welding materials, in particular to a machining process of a 5183 aluminum alloy semi-finished welding wire. The machining process comprises the following steps that a wire rod for a raw material aluminum alloy welding wire is fed into a cold rolling mill for rolling through a pay-off rack and a wire rod tensioning mechanism, and the aluminum alloy semi-finished welding wire is obtained; and the welding wire is subjected to annealing treatment after being taken up by a take-up rack, and finally the welding wire is packed and put in storage. Compared with drawing methods, the defects that through drawing processes, lengths are limited, wire breaking and cracking are liable to occur, and pass deformation and total deformation between two timesof annealing are limited can be overcome, the machining process has the advantage of high production efficiency and the advantage of precise control over the welding wire diameter, the cost is moderate, application is convenient, the product quality of the aluminum alloy welding wire is ensured, the product rejection rate is lowered, energy consumption is reduced, the cost is reduced, the labor intensity of staff is relieved, and the potential safety accidents are reduced.

Description

technical field [0001] The invention relates to a processing technology of welding materials, in particular to a processing technology of 5183 aluminum alloy semi-finished welding wire. Background technique [0002] In the welding wire production process, it is necessary to turn the thicker welding wire into a semi-finished welding wire that meets the requirements for subsequent processing, and the prepared semi-finished welding wire is wound on the corresponding wire storage device for storage, and then the subsequent further drawing Pulling process. At present, the aluminum alloy welding wire produced in our country has serious quality instability problems, and the aluminum alloy welding wire for some purposes (especially high-speed trains) still relies on imports. The annual import volume of high-grade welding wire reaches 70%. [0003] The preparation of semi-finished welding wire is the first process of welding wire production, which is crucial to the quality of the f...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K35/40B23K35/28
CPCB23K35/288B23K35/40
Inventor 周天国
Owner 江苏和拓铝线有限公司
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