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Continuous fiber-reinforced heat convertible resin composite 3D printing process

A composite material and 3D printing technology, applied in the direction of additive processing, 3D object support structure, manufacturing tools, etc., can solve the problems of not realizing 3D printing of continuous fiber-reinforced thermosetting resin-based composite materials, limiting the development and application of 3D printing, and achieving Improve various performances, great economic value and development potential, and solve the effect of low intensity

Active Publication Date: 2018-08-10
XI AN JIAOTONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

3D printing consumables are the material basis of 3D printing and also the bottleneck that restricts the further development and application of 3D printing
[0004] In summary, the current existing technology does not realize the 3D printing of continuous fiber reinforced thermosetting resin matrix composites.

Method used

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Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0018] The present invention is further described below in conjunction with embodiment.

[0019] A continuous fiber reinforced thermosetting resin-based composite material 3D printing process, comprising the following steps:

[0020] Step 1, select the thermosetting resin prepolymer, high temperature curing agent, photocurable resin prepolymer and photoinitiator which are glassy at room temperature as the prepreg raw material, and heat it above the viscous fluidization temperature of the thermosetting resin prepolymer, The high-temperature curing agent is below the critical temperature at which the thermal curing reaction begins. At this time, the two resin prepolymers are in a viscous flow state with low viscosity and strong fluidity. After being evenly mixed with the high-temperature curing agent and photoinitiator, the continuous dry The fiber tow is pre-impregnated with the resin prepolymer system. After impregnation, the resin prepolymer system is restored to the glass st...

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PUM

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Abstract

Provided is a continuous fiber-reinforced heat convertible resin composite 3D printing process. Firstly, heat convertible resin prepolymer, a high-temperature curing agent, light-cured resin prepolymer and a photoinitiator are selected as pre-soaking raw materials; after the pre-soaking raw materials are heated and mixed to be uniform, the resin prepolymer system is pre-soaked through continuous dry fiber fiber bundles; cooling is carried out after soaking is carried out, and continuous fiber-reinforced heat convertible resin composite fibers are obtained; the composite fibers are conveyed into a 3D printing head, heating is carried out again, and the fused fibers are pulled out of a printing nozzle; after the fibers are pulled out, ventilating and cooling are immediately carried out, andpre-curing is completed through ultraviolet source irradiation; circulating printing is carried out layer by layer, and therefore a pre-formed component is prepared; and finally the pre-formed component is placed in a temperature environment capable of triggering a thermocuring reaction for curing forming, and a 3D printing formed component is manufactured. According to the continuous fiber-reinforced heat convertible resin composite 3D printing process, 3D printing fast forming of the continuous fiber-reinforced heat convertible resin composite component is achieved.

Description

technical field [0001] The invention relates to the technical field of 3D printing of composite materials, in particular to a 3D printing process of continuous fiber reinforced thermosetting resin-based composite materials. Background technique [0002] 3D printing technology is based on a digital model, through the use of bondable materials such as metal powder or plastic linear wire, in a layer-by-layer printing or layer-by-layer selective bonding method to construct rapid additive materials. Manufacturing Technology. 3D printing consumables are the material basis of 3D printing and also the bottleneck that restricts the further development and application of 3D printing. At present, 3D printing consumables are mainly divided into four types: ceramics, metals, composite materials and polymers. Commonly used 3D printing consumables are mainly pure thermoplastic filaments, including acrylonitrile-butadiene-styrene copolymer (ABS ), polylactic acid (PLA), etc. Its defects ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C64/118B29C64/314B33Y40/00
CPCB29C64/118B29C64/314B33Y40/00
Inventor 段玉岗明越科丁仲秋
Owner XI AN JIAOTONG UNIV
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