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Al-Mg-Zn aluminum alloy welding wire and preparation method thereof

An aluminum alloy welding wire, al-mg-zn technology, applied in the field of aluminum alloy welding wire, can solve the problems of affecting arc stability welding joint microstructure and properties, unfavorable thermal deformation and cold deformation processing, excessive crystalline phase spheroidization and other problems , to achieve the effect of improving the drawing yield, improving the yield, and reducing the phenomenon of wire breakage

Pending Publication Date: 2018-08-14
NORTHEASTERN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Among them, the homogenization process is the most energy-consuming and time-consuming link in the production process of high-quality welding wire except alloy melting. It is worth noting that the spheroidization and growth of excess crystal phases will also occur during the homogenization process, which is not conducive to subsequent Hot deformation and cold deformation processing will also affect the arc stability during welding and the microstructure and performance of welded joints

Method used

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  • Al-Mg-Zn aluminum alloy welding wire and preparation method thereof

Examples

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Effect test

Embodiment 1

[0042] An Al-Mg-Zn aluminum alloy welding wire, the chemical composition and its mass percentage are: Zn: 2.86%, Mg: 5.47%, Mn: 0.19%, Ti≤0.15%, Cr≤0.15%, Fe≤0.25% , Si≤0.25%, total other impurity elements≤0.15%, single impurity element content≤0.05%, the balance is Al; the diameter of the Al-Mg-Zn aluminum alloy welding wire is 1.2mm.

[0043] A preparation method of Al-Mg-Zn aluminum alloy welding wire includes the following steps:

[0044] (1) Alloy smelting: use graphite clay crucible to smelt in a resistance furnace, add industrial pure aluminum, and add industrial pure zinc when the aluminum is semi-melted; when Al+Zn is all melted, and at the same time, when the Al+Zn melt temperature is 750℃, Add Al-Mn master alloy and add a small amount of covering agent. When the master alloy is completely melted, stir the melt. When the temperature of the Al+Zn+Mn melt reaches 710℃, add industrial pure magnesium and stir fully; slagging, degassing and refining , Power off, let the melt ...

Embodiment 2

[0058] An Al-Mg-Zn aluminum alloy welding wire, the chemical composition and its mass percentage are: Zn: 2.86%, Mg: 5.47%, Mn: 0.19%, Ti≤0.15%, Cr≤0.15%, Fe≤0.25% , Si≤0.25%, total other impurity elements≤0.15%, single impurity element content≤0.05%, the balance is Al; the diameter of the Al-Mg-Zn aluminum alloy welding wire is 1.2mm.

[0059] A preparation method of Al-Mg-Zn aluminum alloy welding wire includes the following steps:

[0060] (1) Alloy smelting: use graphite clay crucible to smelt in a resistance furnace, add industrial pure aluminum, and add industrial pure zinc when the aluminum is semi-melted; when Al+Zn is completely melted, and the temperature of the Al+Zn melt reaches 745℃ , Add Al-Mn master alloy, and add a small amount of covering agent. When the master alloy is completely melted, stir the melt. When the temperature of the Al+Zn+Mn melt reaches 715℃, add industrial pure magnesium and stir fully; then slag and remove Gas refining, power failure, let the mel...

Embodiment 3

[0070] An Al-Mg-Zn aluminum alloy welding wire, the chemical composition and its mass percentage are: Zn: 1.89%, Mg: 5.33%, Mn: 0.21%, Ti≤0.15%, Cr≤0.15%, Fe≤0.25% , Si≤0.25%, total other impurity elements≤0.15%, single impurity element content≤0.05%, and the balance is Al. The diameter of the Al-Mg-Zn aluminum alloy welding wire is 1.2 mm.

[0071] A preparation method of Al-Mg-Zn aluminum alloy welding wire includes the following steps:

[0072] (1) Alloy smelting: use graphite clay crucible to smelt in a resistance furnace, add industrial pure aluminum, and add industrial pure zinc when the aluminum is semi-melted; when Al+Zn is all melted, and the temperature of the Al+Zn melt reaches 740℃ , Add Al-Mn master alloy and add a small amount of covering agent. When the master alloy is all melted, stir the melt. When the temperature of Al+Zn+Mn melt reaches 720℃, add industrial pure magnesium and stir fully; slagging and degassing Refining, power outage, and let the melt stand stil...

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Abstract

The invention relates to an Al-Mg-Zn aluminum alloy welding wire and a preparation method thereof, and belongs to the technical field of aluminum alloy welding wires. The Al-Mg-Zn aluminum alloy welding wire is prepared from the components in percentage by mass: 0.5 to 3.0 percent of Zn, 4.5 to 5.5 percent of Mg, 0.05 to 0.20 percent of Mn, less than or equal to 0.15 percent of Ti, less than or equal to 0.15 percent of Cr, less than or equal to 0.25 percent of Fe, less than or equal to 0.25 percent of Si, less than or equal to 0.15 percent of the total amount of other impurity elements, less than or equal to 0.05 percent of the content of single impurity element, and the balance Al. The preparation method comprises the steps of smelting, casting, heating to 440 DEG C to 470 DEG C, keepingwarm for 3h to 6h, carrying out hot extrusion, heating to 480 DEG C to 550 DEG C, keeping arm for 3h to 6h, rolling, intermediate annealing, scaling, and multi-pass drawing. According to the method, high-temperature long-time homogenization treatment is not needed, so that the energy is saved, and the welding wire production process is shortened; and excess crystal phase particles in the welding wire are fine in size and uniform in dispersion and distribution, so that wire breakage caused by drawing is reduced, the welding wire yield is improved, the production cost is reduced, and a welding performance and the weld seam metal strength of the welding wire can be improved.

Description

Technical field [0001] The invention belongs to the technical field of aluminum alloy welding wire, and specifically relates to an Al-Mg-Zn aluminum alloy welding wire and a preparation method thereof. Background technique [0002] With the development of society and economy, the rapid development of safe, environmentally friendly, and comfortable rail train transportation, the application of aluminum alloy in high-speed train bodies has become a research focus in countries around the world. Since vehicles are usually made of large aluminum profiles and aluminum plates, the application of welding technology in car body manufacturing will greatly shorten the production cycle. Take a high-speed train as an example. The car body is a welding member with a large, flat, wide and thin-walled aluminum alloy profile as the framework. The welding can reduce the workload of vehicle manufacturing by 40%. The welding method of aluminum alloy can be divided into: molten extremely inert gas pr...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C21/06C22C21/08C22C1/03C22F1/047B23K35/28B23K35/40
CPCC22C1/026C22C1/03C22C21/06C22C21/08C22F1/047B23K35/286B23K35/40
Inventor 田妮吉猛周轶然何长树赵刚赵骧左良
Owner NORTHEASTERN UNIV
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