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A fully automatic integrated processing line and processing method for lead-acid batteries

A lead-acid battery, integrated processing technology, applied in the direction of lead-acid battery, lead-acid battery construction, sustainable manufacturing/processing, etc., can solve the problems of low work efficiency, high labor cost, etc., to improve efficiency and quality, effectively and quickly take materials, to achieve the effect of automatic continuous nesting

Active Publication Date: 2020-04-07
浙江金麦特自动化系统有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The battery is mainly composed of positive plate, negative plate, electrolyte, separator, battery tank, battery cover, pole, liquid injection cover, etc. During the battery assembly process, including wrapping, slotting, casting welding, dispensing, The steps of closing the cover, installing the sealing ring, installing the terminal, dispensing glue and adding acid, etc., the existing lead-acid battery automatic processing equipment is equipped with the lead-acid battery processing step before the cover closing step, and the lead-acid battery after the cover closing step The processing is all done manually, the work efficiency is low, and the labor cost is high. There is an urgent need for an automatic processing equipment for lead-acid batteries to realize the automatic processing of the lead-acid battery assembly steps after the lid is closed.

Method used

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  • A fully automatic integrated processing line and processing method for lead-acid batteries
  • A fully automatic integrated processing line and processing method for lead-acid batteries
  • A fully automatic integrated processing line and processing method for lead-acid batteries

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0087] Such as figure 1 , figure 2 , image 3 , Figure 4 , Figure 8 , Figure 11 and Figure 18 As shown, a fully automatic integrated processing line for lead-acid batteries after the lid is closed, including an automatic conveying line 1, along the conveying direction of the automatic conveying line 1, it also includes:

[0088] A battery stack 2, the battery stack 2 is arranged at the input end of the automatic conveying line 1, which includes a plurality of lead-acid batteries 21 stacked upside down;

[0089] The loading and clamping device 3, the loading and clamping device 3 is arranged at the rear end of the battery material pile 2, and it includes a positioning device fixed on one side of the automatic conveying line 1 for positioning the lead-acid battery 21 The mechanism 31 and the clamping mechanism 32 arranged above the automatic conveying line 1 can move and clamp the lead-acid battery 21;

[0090] An overturning detection device 4, the overturning detec...

Embodiment approach

[0136] Such as Figure 20 As shown, as a preferred implementation manner, the second detection mechanism 64 includes:

[0137] Mounting frame 641, the mounting frame 641 is a gantry structure, which is arranged on one side of the automatic conveying line 1;

[0138] A horizontal driving member 642, the horizontal driving member 642 is horizontally arranged on the top of the mounting frame 641, and its pushing direction is parallel to the conveying direction of the automatic conveying line 1;

[0139] A side pusher 643, the side pusher 643 is installed in the middle of the mounting frame 641, and its pushing direction is set horizontally and vertically to the conveying direction of the automatic conveying line 1;

[0140] A side pushing block 644, the side pushing block 644 is connected to the pushing end of the side pushing piece 643, and an arc-shaped bayonet 645 is provided at one end facing the automatic conveying line 1; and

[0141] A detection and determination unit 64...

Embodiment 2

[0146] Figure 8 and Figure 18 It is a structural schematic diagram of Embodiment 2 of the fully automatic integrated processing line after a lead-acid battery is closed; Figure 8 As shown, the parts that are the same as or corresponding to the first embodiment adopt the corresponding reference numerals of the first embodiment. For the sake of simplicity, only the differences from the first embodiment will be described below. The second embodiment is similar to the first embodiment. figure 1 The difference of the shown embodiment one is:

[0147] Such as Figure 8 and Figure 18 As shown, a fully automatic integrated processing line after the lead-acid battery is closed, also includes a push-out device 8 arranged on the rear side of the air-tight detection mechanism 54 and the second detection mechanism 64, and the push-out device 8 includes:

[0148] Push out the cylinder 81, the said push-out cylinder 81 is horizontally arranged on one side of the automatic conveying l...

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Abstract

The invention provides a fully automatic integrated processing line and processing method for lead-acid batteries, which includes a feeding and clamping device, a flipping detection device, a sealing ring feeding device, a terminal feeding and welding device and a point Gluing device, which integrates CCD visual inspection technology and manipulator technology, uses CCD visual inspection technology to detect lead-acid batteries during processing, and then uses manipulators to automatically install seals and terminals on lead-acid batteries , providing a brand-new lead-acid battery processing equipment and method, which solves the technical problems of fully automatic processing such as the installation of sealing rings, installation of terminal blocks, and dispensing of lead-acid batteries after the lid is closed, and realizes machine replacement. , Improve the efficiency and quality of lead-acid battery processing.

Description

technical field [0001] The invention relates to the technical field of automatic processing of lead-acid batteries, in particular to a fully automatic integrated processing line and a processing method for lead-acid batteries. Background technique [0002] The electrodes are mainly made of lead and its oxides, and the electrolyte is a battery of sulfuric acid solution. English: Lead-acid battery. Under the discharge state, the main component of the positive electrode is lead dioxide, and the main component of the negative electrode is lead; under the charged state, the main component of the positive and negative electrodes is lead sulfate, which can be divided into vented storage batteries and maintenance-free lead-acid batteries, and the present invention The lead-acid battery described in refers to the maintenance-free lead-acid battery. [0003] The battery is mainly composed of positive plate, negative plate, electrolyte, separator, battery tank, battery cover, pole, l...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01M10/12
CPCH01M10/12Y02E60/10Y02P70/50
Inventor 江帆李红军苏利龙徐祥兵
Owner 浙江金麦特自动化系统有限公司
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