High-polymer wireless monitoring tarpaulin and manufacturing process thereof

A production process and polymer technology, applied in textile, load covering, woven fabrics, etc., can solve the problems of tarpaulin being easily cut, easy to fall off, and prone to false alarms, etc., to improve the ability of damage alarm and aging alarm. , Solve the inconsistency of heat shrinkage ratio and improve the effect of surface roughness

Inactive Publication Date: 2018-09-07
宁晋县繁伟矿产品销售有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Currently, in the automobile transportation industry, it is often necessary to cover the top of the car body with tarpaulins, but the existing tarpaulins are often easy to be split, and even if they are split, they do not have an alarm function. Therefore, it is urgent to provide an intelligent monitoring system. tarpaulin and can achieve a long-life tarpaulin system, but the existing tarpaulin system often has the following problems during the research and development process,
[0003] ①Use the induction metal belt, and glue the induction metal belt into the tarpaulin. The connection strength between the metal and the polymer wire is low, it is easy to fall off, and it is easy to cause false alarms
[0005] ③ Difficult to glue, when the detection net that runs through the metal wire is formed, because the metal surface is smooth, it is difficult to connect with the glue to form a glued detection net

Method used

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  • High-polymer wireless monitoring tarpaulin and manufacturing process thereof
  • High-polymer wireless monitoring tarpaulin and manufacturing process thereof
  • High-polymer wireless monitoring tarpaulin and manufacturing process thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] Embodiment 1 provides a winding manufacturing process for a polymer wireless monitoring tarpaulin, the preparation steps of which are:

[0042] ① Spinning a polymer conductor, selecting a plurality of metal guide wires to form a metal wire, the outer circumference of each metal guide wire is coated with insulating varnish, multiple metal guide wires are hinged to form a metal wire, and polyester fiber is selected as the inner wire. The inner core 1 is drawn flat, and the inner core is helically wound with the metal wire 2 along the outer peripheral surface for drawing, and the metal wire is coiled on the outer periphery of the inner core to obtain a polymer wire 3 with electrical conductivity.

[0043] ② Distribute the yarn, take the polymer guide wire with the same shrinkage rate as the polymer conductor in step ① as the base line, and equip the base line and the polymer wire at equal intervals to the winding machine. The winding machine is distributed at equal interva...

Embodiment 2

[0047] Embodiment 2 provides a winding manufacturing process for a polymer wireless monitoring tarpaulin, the preparation steps of which are:

[0048]① Spinning a polymer conductor, selecting a plurality of metal guide wires to form a metal wire, the outer circumference of each metal guide wire is coated with insulating varnish, and a plurality of metal guide wires are hinged to form a metal wire, and the metal wire 2 is selected as The conductive inner core is coated with fiber yarn on the outer peripheral surface of the metal wire 2 to obtain a polymer wire 3 with electrical conductivity and good adhesion with other fiber yarns;

[0049] ② Distribute the yarn, take the polymer guide wire with the same shrinkage rate as the polymer conductor in step ① as the base line, and equip the base line and the polymer wire at equal intervals to the winding machine. The winding machine is distributed at equal intervals;

[0050] ③ Weaving and warping, lead the base thread and polymer w...

Embodiment 3

[0053] Embodiment 3 provides a polymer wireless monitoring tarpaulin, including at least one polymer wire for conducting current and a plurality of polymer guide wires, and the polymer wire and the polymer guide wire are interspersed and knitted to form a flat-woven fabric , the polymer wire includes a polyester fiber inner core and a metal wire, the metal wire is helically wound on the outer peripheral surface of the inner core, the shrinkage rate of the metal wire 2 is roughly the same as that of other fibers, and the number of the polymer wire is two, Each polymer wire is bent and extended in an arc shape, and the extension directions of the two polymer wires are perpendicular. Any one or any combination of acyloxyketone and triaryl siloxane, glue the prepared smart tarpaulin, and dry it at a high temperature at 150° -180°, flat woven fabric The bottom surface of the bottom surface is sprayed with coating glue 6 containing ultrafine metal particles, and the upper surface of...

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Abstract

The invention discloses a high-polymer wireless monitoring tarpaulin and a manufacturing process thereof, and belongs to the field of tarpaulin protection devices. The process comprises the steps of 1, weaving high-polymer conductors; 2, distributing yarns; 3, weaving and warping; 4, gumming; 5, achieving wireless monitoring. According to the process, the combination of a conductive tarpaulin anda wireless transceiving function is effectively achieved, real-time monitoring can be achieved, real-time reminding is achieved after the tarpaulin is matched with a specific APP to improve the damagewarning capability and ageing warning capability of the tarpaulin and effectively solve the problem that the high-polymer conductors cannot combine due to nonuniform thermal contraction ratio causedby different contraction rates, the coarse degree of fiber surfaces is improved by ionization through etching to effectively solve a gumming problem, and the problem of excessive negative charge carrying of an ionized colloid can be solved by doping to make the performance and service life of an overall assembly stable.

Description

technical field [0001] The invention belongs to the field of tarpaulin protection devices, in particular to a wireless monitoring tarpaulin and a preparation process thereof. Background technique [0002] Currently, in the automobile transportation industry, it is often necessary to cover the top of the car body with tarpaulins, but the existing tarpaulins are often easy to be split, and even if they are split, they do not have an alarm function. Therefore, it is urgent to provide an intelligent monitoring system. tarpaulin and can achieve a long-life tarpaulin system, but the existing tarpaulin system often has the following problems during the research and development process, [0003] ①Use the induction metal belt, and glue the induction metal belt into the tarpaulin. The connection strength between the metal and the polymer wire is low, it is easy to fall off, and it is easy to cause false alarms. [0004] ②Through-through metal wire is used, and the heat shrinkage rate...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D03D1/00D03D15/00D06N3/00B60P7/04D03D15/25D03D15/283D03D15/47D03D15/533
CPCD03D1/0035D03D1/0088D03D15/00D06N3/0006D06N3/0086B60P7/04D10B2401/16D10B2101/20D10B2403/02431
Inventor 米青伟
Owner 宁晋县繁伟矿产品销售有限公司
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