Electric arc wire filling and rolling combined material additive manufacturing method and device

An additive manufacturing and rolling device technology, applied in the field of arc wire filling and rolling composite additive manufacturing methods and devices, can solve problems such as difficulty in controlling edge shape and forming size, lack of fusion, and warping and deformation of parts. Achieve the effect of improving comprehensive mechanical properties, reducing surface roughness and improving wear resistance

Inactive Publication Date: 2018-10-12
JIANGSU UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Especially when the edge of the part is piled up, due to the existence of the liquid molten pool, it becomes more difficult to control the edge shape and forming size of the part
These problems directly affect the metallurgical bonding strength, accumulation dimensional accuracy and surface quality of the parts, resulting in serious warping deformation and cracking of the parts
In addition, changes

Method used

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  • Electric arc wire filling and rolling combined material additive manufacturing method and device
  • Electric arc wire filling and rolling combined material additive manufacturing method and device
  • Electric arc wire filling and rolling combined material additive manufacturing method and device

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Embodiment

[0024] In this embodiment, a rolled steel plate (designation S355JR-AR) with a size of 500mm×60mm×12mm is selected, and the welding wire is a low-carbon steel welding wire with a diameter of 0.8mm. refer to figure 1 and figure 2 , the present embodiment relates to arc wire filling and rolling composite additive manufacturing method, comprising the following steps:

[0025] 1) Clean the surface of the substrate with an alkaline solution to remove oil, then polish to remove the oxide film on the surface of the substrate and wipe it dry with acetone.

[0026] 2) The substrate 11 is fixed on the welding workbench 12 by the fixture 1, and the welding layer 10 is formed by controlling the movement of the welding torch 8 and cooperating with the wire feeding mechanism 9 to form the welding layer 10, wherein the arc filling additive manufacturing parameters include a wire feeding speed of 10m / min; the welding current is 110A; the welding speed is 8mm / s; the width of the single-pas...

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Abstract

The invention relates to a material additive manufacturing method and device, in particular to an electric arc wire filling and rolling combined material additive manufacturing method and device. During operation of the device, a substrate is fixed to a welding platform; a welding gun is controlled to move in cooperation with a wire feeding mechanism to conduct electric arc wire filling to form aweld layer; meanwhile, the temperature of the weld layer is collected through a temperature sensor; collected data are transmitted to a controller; the controller controls a rolling wheel to conduct synchronous rolling strengthening on the surface of the weld layer. In the workpiece manufacturing process, metal grains are refined. A residual compressive stress layer is introduced to reduce the surface roughness. The wear resistance, corrosion resistance and compatibility of the surface of a workpiece are improved. The internal defects such as pores, non-fusion and shrinkage porosity possibly occurring to metal parts manufactured through a common electric arc material additive manufacturing method are avoided. Meanwhile, the comprehensive mechanical properties of metal workpieces are improved.

Description

technical field [0001] The invention relates to an additive manufacturing method and device, in particular to an arc filling and rolling composite additive manufacturing method and device. Background technique [0002] Additive Manufacturing (AM) technology is a technology that uses the method of gradually accumulating materials to manufacture solid parts. Compared with traditional material removal and cutting technology, it is a "bottom-up" manufacturing method. This technology does not require traditional tools, fixtures and multiple processing procedures, and can quickly and precisely manufacture parts of any complex shape on one piece of equipment, thereby realizing "free manufacturing" and solving many complex structural parts that were difficult to manufacture in the past Forming, and greatly reduce the processing steps, shorten the processing cycle. Therefore, it has broad application prospects in high-end manufacturing fields such as aerospace, automobiles, molds, a...

Claims

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Application Information

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IPC IPC(8): B23K28/02
CPCB23K28/02
Inventor 鲁金忠卢海飞罗开玉
Owner JIANGSU UNIV
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