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Method for analyzing rotary forging effect based on 3D constitutive model under alternating load

A constitutive model, alternating load technology, applied in geometric CAD, special data processing applications, instruments, etc., can solve the problems of element node division and point selection errors, insufficient iterations, affecting calculation accuracy, etc., to reduce energy. consumption, obvious process advantages, and the effect of improving product forming quality

Inactive Publication Date: 2018-10-16
NANCHANG CAMPUS OF JIANGXI UNIV OF SCI & TECH
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Problems solved by technology

[0019] (1) In the establishment of the three-dimensional volume effect finite element analysis model, some errors will be caused by the division and selection of unit nodes in the model, which has a great influence on the solution of the viscoplastic stiffness matrix and the model, and needs to be further improved;
[0020] (2) In the process of deriving the viscoelastic stiffness matrix and viscoplastic stiffness matrix of the space problem, the creation of the contact assumption parameters will also introduce errors, which affects the accuracy of the calculation;
[0021] (3) During the MATLAB solution process, the number of iterations in the program is not enough, which causes the convergence value of the calculation result to be unsatisfactory;

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  • Method for analyzing rotary forging effect based on 3D constitutive model under alternating load
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  • Method for analyzing rotary forging effect based on 3D constitutive model under alternating load

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[0067] In order to make the object, technical solution and advantages of the present invention more clear, the present invention will be further described in detail below in conjunction with the examples. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.

[0068] Taking metal materials as the experimental research object, the vibration rolling forming experiment is carried out, and the appropriate vibration parameters (exciting force, amplitude, frequency), rolling force, loading speed, displacement parameters and boundary load parameters are selected as the experimental parameters. Through the calculation of the contact boundary of the vibrating rolling profile, the shape of the simulated contact boundary obtained is basically consistent with the shape of the actual contact boundary between the swing head and the blank during the forming process. On the basis of this, a hypo...

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Abstract

The invention belongs to the technical field of mechanical manufacturing, and discloses a method for analyzing rotary forging effect based on 3D constitutive model under alternating load comprising the following steps of: performing 3D volume effect and surface effect analyzing on vibration rotary forging visco-elasticity plasticity constitutive model by using MATLAB software, then performing describing on three dimensional contact problem by simulating contact boundary in vibration rotary forging process through multi-parameter coupling; deriving viscoelasticity space matrix and viscoplasticity space matrix respectively by using generalized Hooke law in elastic mechanics and incremental theory in plastic mechanics, then establishing a surface effect analysis model in vibration rotary forging forming; performing finite element simulation analyzing and surface effect analyzing on the vibration rotary forging model under different vibration mode parameters through providing reasonable assumptions. According to the method for analyzing rotary forging effect based on 3D constitutive model under alternating load, vibration forging forming mechanism is disclosed, material vibration forging forming process analysis under the three dimensional constitutive model is perfected, and important theoretical significance and practical value are achieved for building vibration forging formingequipment.

Description

technical field [0001] The invention belongs to the technical field of mechanical manufacturing, in particular to a method for analyzing the rolling effect based on a 3D constitutive model under alternating loads. Background technique [0002] At present, the existing technologies commonly used in the industry are as follows: [0003] With the rapid development of the machinery manufacturing industry, people pay more and more attention to the precision forming technology of vibrating and oscillating rolling. Oscillating rolling has the characteristics of low energy consumption, high forming precision, low noise, and low investment, so it has been paid more and more attention by countries all over the world and has been more and more widely used in actual production. However, due to the complexity of its forming movement, people have not yet formed a regular understanding of the technology, and it is still a weak link in theory. The relevant production technology issues lac...

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Application Information

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IPC IPC(8): G06F17/50
CPCG06F30/17G06F30/23
Inventor 刘峥蔡改贫
Owner NANCHANG CAMPUS OF JIANGXI UNIV OF SCI & TECH
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