A kind of gray cast iron and its smelting method

A smelting method and technology of gray cast iron, which is applied in the field of high-strength machine tool gray cast iron and its smelting, can solve the problems of limited proportion and limited reduction of raw material cost, and achieve reduced raw material cost, uniform and good metallographic structure, and reduced raw material cost. Effects on costs and production costs

Active Publication Date: 2020-05-26
CRRC DALIAN CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, due to the use of a considerable amount of recarburizer, the raw material cost reduction of cast iron is limited
[0007] It can be seen that, at present, regarding the smelting and casting of gray cast iron, although there have been reports exploring the use of scrap steel and recycled old materials as the main charge, because the existing gray cast iron has strict requirements on the type and content of alloys, scrap steel, recycled old materials, etc. The proportion of the main charge is limited, and the reduction of raw material cost is also limited

Method used

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  • A kind of gray cast iron and its smelting method
  • A kind of gray cast iron and its smelting method
  • A kind of gray cast iron and its smelting method

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Embodiment 1

[0057] This embodiment is described by taking a certain type of machine tool bed (designation HT300) produced in the workshop as an example.

[0058] 1. Raw material smelting

[0059] ① The required casting mass is 5t. First, 3200kg of scrap iron and 800kg of scrap steel (that is, equivalent to 80% of the mass of molten iron required for castings, and the mass content of some scrap iron and scrap steel are 80% and 20% respectively) are added to the 5T intermediate frequency at one time. Melting in an induction furnace to obtain the second molten iron.

[0060] After the second molten iron is melted, raise the temperature of the furnace to about 1400°C, take a spectral sample to detect the composition and its mass percentage before the furnace: 2.81%C, 1.68%Si, 0.5%Mn, 0.035%P, 0.02%S , 0.24% Cu, 0.12% Mo, 0.08% Ni, 0.0003% Sn, 0.002% Sb, 0.01% Cr, and the balance is Fe and unavoidable impurities.

[0061] ②According to the test results of C and Si, it can be estimated that ...

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Abstract

The invention provides gray cast iron and a smelting method of the gray cast iron, and relates to the technical field of metallurgical materials. The gray cast iron is prepared from nonmetallic alloyelements, metal alloy elements and the balance iron and inevitable impurities, wherein the nonmetallic alloy elements comprise, by mass, 2.8-3.2% of C, 2.2-2.4% of Si, 0.2% or less of P, 0.15% or lessof S, the metal alloy elements comprise, by mass, 0.25-0.35% of Cr and at least one of Mn, Cu, Mo, Li, Sn and Sb, and the total content of the metal alloy elements except for Cr is 1.5-1.6%. According to the gray cast iron, by reasonably designing the chemical ingredients, the gray cast iron can meet performance requirements of machine tool basic parts, waste iron and waste steel can be adopted as main furnace materials, therefore, raw material selection and matching flexibility are improved, and the raw material cost and the production cost are reduced.

Description

technical field [0001] The invention belongs to the technical field of metallurgical materials, and in particular relates to a gray cast iron and a smelting method thereof, in particular to a high-strength machine tool type gray cast iron produced by using all waste materials and a smelting method thereof. Background technique [0002] Gray cast iron is widely used to make basic parts of machine tools because of its good damping performance or shock absorption and high wear resistance. Especially the guide rail, which is a key part of the machine tool, is usually made of high-strength gray cast iron because it needs to be repeatedly stressed when the machine tool is working. [0003] In order to strictly control the metallurgical properties of gray cast iron, it is generally necessary to strictly limit the chemical composition of gray cast iron. Correspondingly, the raw materials used to smelt gray cast iron are mostly steel plates and pig iron with relatively definite chemi...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C37/10C22C33/08C21C1/08
CPCC21C1/08C22C33/08C22C37/10
Inventor 毛正石郭勇贾晓勇李泽王岩宋国官
Owner CRRC DALIAN CO LTD
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